| Customization: | Available |
|---|---|
| Function: | Storage Pressure Vessel, Heat Pressure Vessel |
| Application: | Mixture |
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Carbon Steel or Stainless Steel Material Electric Steam Heating Vulcanization/Curing Autoclave
1. Product Description
General structure: The working pressure of horizontal autoclave is generally less than 1.2MPa, belonging to low pressure vessel. Single cylinder structure is composed of a tank, tank cover and a switch locking device, heating device and other auxiliary equipment. The tank door structure is quick open with tooth type.
2. Applicable Scope
Usage: It is mainly used in vulcanization of rubber products, rubber hose, rubber roller, SBR thermoplastic, etc., as well as tire retreading and wood processing. It is widely used in rubber, cable, printing and dyeing, chemical, building materials and other industries.
1. Used in tire, rubber sleeve cable, rubber shoes, rubber hose, rubber roller, rubber belt, belt, conveyor belt, rubber ball, rubber lining, rubber cloth, rubber head, gloves, red flag, etc.
2. Wood drying, wood preservative, wood fire prevention, wood impregnation, wood color, wood cooking, bamboo carbonization, wood modification, wood optimization, wood fire retardant
3. Also used for Yarn thread, mane, socks heat setting, high pressure modification and degreasing of horn and bone, feather hydrolysis, oxidation treatment of aluminum products, steaming and cooking of carbon materials, asbestos friction materials, gypsum and its product
s.
3.Working Principle & Features
Working Principle:
The use of stainless steel flange electric heating tube, the heating wire of which is insulating oxidized rice materials, its power is 60 kilowatts, distributed in the bottom of the tank, divided into 3 groups to control individually. After reaching the setting temperature, only one group is kept to insulation and curing, which greatly saves energy consumption. Sink height is14mm and the water volume is 0.35 cubic meters. According to the principle of the upward diffusion of steam, the steam generated by the electric heating pipe is diffused from the lower to the top, so that the steam in the pot can be recycled uniformly.
Features:
Heating Type: Electric steam heating
Opening door type: Manual quick opening, single man can easily complete all the steps. This design is the most advanced way and idea of opening the door. Open and close the door normally when it is power failure.
Sealing Method:The door uses inflatable silicone sealing ring, which is simple and convenient to maintain and the sealing effect is obviously better than other methods with more than 2 years of service life.
Safety chain type: 3 sets of safety interlock devices are designed at the tank door. It solves the safety problems caused by mistaken operation completely.
(1) Pressure automatic safety chain (2) Manual safety chain (3) Sealing ring safety chain
Control Type: PLC Computer Full-automatic Control, Computer Semi-automatic Control and Manual Control
Insulation Type: It uses double layer external insulation, saving thirty percent of energy consumption than ordinary insulation.
Loading mode: There are two 36# steel rail with the national standard in the tank. A filtering net is covered in the discharge hole which is easy to clean the sundries without clogging the outlet.
4. Technical Parameters
The design temperature and design pressure of the curing autoclave is 190ºC and 0.85MPa.The common specifications are here,you can also customize your wanted size according to your specific requirements.And the thickness is generally 8,10,12 mm.
|
Design Temperature(ºC) |
190ºC |
|
Design Pressure(MPa) |
0.85MPa |
|
Trial Pressure(MPa) |
1.0MPa |
|
Total Capicity(m3) |
50 m3 |
|
Material |
Q345R |
|
Specifications |
Common specifications: Diameter * Effective Length 800*3500mm 1000*2000mm 1500*4000mm 1800*6000mm 2200*10000mm 3000*4000mm Can be customized according to customer requirements |
|
Heating Type |
Electric steam heating |
|
Class |
Class One |
|
Medium |
Air |
|
Medium Characteristics |
Non flammable, non-toxic |
|
Material of main Pressure Components |
16MnR,16Mn |
|
Corrosion Allowance (mm) |
1.0 |
|
Welded Joint Coefficient ( φ) |
0.85 |
|
Safety Valve Pressure ( MPa) |
1.35 |
|
Thickness ( mm) |
8/10/12 |
5.Product Pictures
a. Electric steam heating curing autoclave
b. Indoor setting
c. Components
d. Insulation process of the autoclave
Firstly, drilling holes used in the following steps in the tank in advance.
Secondly, put steel rings welded on the tank. The rings are used to fix the mineral wool.
Thirdly, use mineral wool, the material of which is aluminium silicate, to wrap around the tank body for preservation.
Lastly, use insulation board to be welded around the tank. It is finished.
e. Fault Detection
Detection of cracks or defects in metallic materials or components X-ray inspection
g. Our workshop
6. Packing &Delivering
We will deliver your goods by LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do trial run for each product to make sure no problem, you can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with steel wire rope so that the retorts can't move arbitrarily in the container.
7. After-sale Service:
>One year free warranty
>Technician-online support
> E-mail, CD/ DV or software to solve detailed questions.
8. Company Certificates
9. Company Introduction
Qingdao Evertech Industry Co. Ltd. is one of the largest and most professional manufacturers of pressure vessel vulcanizing equipment in China. Our company has complete qualifications, advanced equipment, strong technical force and complete testing means with stable quality assurance system. Main products: all kinds of small, medium and large full automatic, semi automatic, electric heating vulcanization, steam vulcanization, electric steam vulcanization , giant vulcanization, vertical vulcanization, indirect heating vulcanization, rubber vulcanization, tire retreading vulcanizing, rubber covered roller vulcanization, rubber hose vulcanization, rubber capsule vulcanization, rubber shoes vulcanization, belt vulcanization, conveyor belt vulcanization , pipeline vulcanization, cable vulcanizing tank, desulfurization equipment, steam equipment and other equipment. Our company is a modern new enterprise which integrates design, manufacture and installation in one whole.
Our Workshop
Our Office Buiding
10.Our Clients
They are visiting our products in the workshop. Our engineers are introducing the functions and characters of the products. If you are interested in our products, welcome to here and you can receive many unexpected harvest!
11. Contacting Information
Waiting for your inquiry!
Best wishes to you.
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