Rubber Industry Steam Curing Autoclave/Vulcanizing Autoclave for Rubber Tube

• After-sales Service: on Line Support
• Warranty: 1 Year, 1 Year
• Function: Heat Pressure Vessel
• Application: Liquid
• Material: Carbon Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Model NO.: AE0206. D
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Capacity: 9cbm
• Weight: 3332kgs
• After-Sales Service Provided: Field Installation, Commissioning and Training
• Applicable Industries: Building Material Shops, Manufacturing Plant
• Design Temperature: 161ºC
• Heating Method: Steam Indirect Heating
• Control Manner: Semi-Automatic Control
• Inner Diameter: 2000mm
• Cylinder Length: 6000mm
• Design Pressure: 0.85MPa
• Certification: ISO,CE,ASME
• Voltage: 380V/50Hz
• Insulation Layer: Rock Wool
• Transport Package: Standard Packaging or Under Customers′ Requirement
• Specification: 5500*2500*2900mm
• Trademark: Evertech
• Origin: Qingdao, China
• HS Code: 84778000
• Production Capacity: 1 Set/Sets Per Week

Product Description

Workshop:

3. Autoclave Brief Introduction:

 

For steam direct heating vulcanization autoclave, the temperature, pressure and vulcanization time are controlled automatically. Specialty thermal conductive heat sink have good heat dissipation performace and long service life. The steam enter through two automatic angle seat valves from back of tank, and the diffusion tubes of thermal conductive heat sink are uniformly arranged in the tank. The hot air in the wind shield is pushed to the tank door through draught fan and then turn back. Hot air circulate continuously from front to back of the tank and distribute heat uniformly. And the temperature is even and no dead angle in the tank, the pressure is constant. Thus it can prevent the different quality of the product because of the uneven temperature and pressure.

After set working procedures, the heating, heat preservation, vulcanization, etc. can be finished by automatic control system. When vulcanization finished, the equipment will give alarm.

 

4. Application Scope:

 

Horizontal autoclave is mainly used for vulcanizing non-modeled rubber products, such as rubber shoes, rubber hose, cable, rubber roller, tape, etc., sometimes, is also used for vulcanizing modeled rubber products.

5. Classification of Autoclave:

 

1)According to control method:

 

full automatic type and semi automatic type

 

2)According to heating method:

 

l   Steam direct heating autoclave;

 

l  Steam indirect heating autoclave;

 

l  Dry heating autoclave;

 

l   Electric heating hot water autoclave.

)According to open-door method:

 

l   Manual quick open the door;

 

l   Electric motor door;

 

l   Hydraulically automatic open the door.

 

6. Technical Parameter:

TYPE	HEATING METHOD	MODEL	CONTROL	DIAMETER (mm)	LENGTH (mm)	MEDIUM	DESIGN PRESSURE (Mpa)	TEMPERATURE (°C)
DIRECT	ELECTRICAL	AE0102.D	AUTOMATIC	1000	2,000	PRESSURE AIR	0.35	120C~310C
		AE0204.D		2000	4,000		0.35	120C~310C
		AE0206.D		2000	6,000		0.35	120C~310C
		SE0304.D	SEMI-AUTOMATIC	3000	4,000		0.35	120C~310C
INDIRECT	STEAM	SE0410.I		4000	10,000		0.35	120C~310C
		SE0509.I		5000	9,000		0.35	120C~310C

 

Those autoclave in the chart are standard configurations. 

We also can customize autoclave according to your specific requirements or your drawing.

 

 7. Features:

 

1)Door Sealing Method:

Using inflatable silicone ring, the sealing effect is better than other way. The service life of sealing ring is more than one year.

2)Air circulation device:

 

Air circulation device consists of blower fan and wind shield.

Hot air circulates in the tank through high temperature and pressure integrated blower fan and specialty wind guard, to ensure there is no dead angle in the tank and improve the quality of vulcanization products.

3)Safety Interlock Device:

 

Safety Interlock: Safety interlock device is used to prevent unsafe incidents caused by mistake operation in pressure situations. The equipment is designed with 2 sets of safety interlock device:

 

a. Automatic Pressure Safety Interlock: When pressure reaches 0.01mpa in the tank, suspension interlock will lock the door tightly. The door can't be opened in pressure situations.

 

b. Quick Open Safety Interlock: When working, only after shut manual interlock valve, the tank can be pressurized, otherwise manual interlock valve is in communication with the outside of the tank, the tank can't form pressure. You must open manual interlock, otherwise the door can't be rotated and can't be opened. This ensures that the door only can be opened in no pressure situations.

 

DISPATCH FLOW:

 

 

 

 

1.Autoclave check    2.Autoclave hoist    3.Autoclave truck load      4.Autoclave load      5.Autoclave fix       6.Autoclave sealing    7.Autoclave waiting       8.Autoclave delivery

Company Information

EVERTECH INDUSTRY Product focus on food sterilize retort, cook kettles, autoclave rubber vulcanization, composite curing autoclave and wood impregnation tank.  Autoclaves design on differ directives of GB150-2011,ASME,CE,DOSH even any other code from different countries.

This two brother companies work on domestic and foreign market during passed years .Besides food sterilization retort autoclave machine ,our autoclave take about 25% in China domestic market of rubber cure autoclave, Exporting machine reach to America, British, India, Egypt, Russia, Thailand, Korea, Japan, Indonesia,  Vietnam, Malaysia etc.

 

Make autoclave , we are more focus on!