| Customization: | Available |
|---|---|
| Function: | Heat Pressure Vessel, Rubber Product Vulcanization |
| Application: | Liquid |
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Customized Electrical Steam Rubber Vulcanization Autoclave
Rubber vulcanization is a chemical process at a given pressure, temperature and time for converting natural rubber into more durable materials by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between individual polymer chains. Vulcanized materials are less sticky and have superior mechanical properties. And vulcanization autoclave is used widely for this chemical process.
Widely used in vulcanization of rubber products, SBR thermoplastic as well as the carbonization and degreasing of bamboo, such as, rubber, cable, printing and dyeing, chemical, building materials and other industries. Mainly used in rubber products, rubber hose, rubber roller etc.
Used in tire, rubber sleeve cable, rubber shoes, rubber hose, rubber roller, rubber belt, belt, conveyor belt, rubber ball, rubber lining, rubber cloth, rubber head, gloves, red flag, etc.
Wood drying, wood preservative, wood fire prevention, wood impregnation, wood color, wood cooking, bamboo carbonization, wood modification, wood optimization, wood fire retardant
Also used for Yarn thread, mane, socks heat setting, high pressure modification and degreasing of horn and bone, feather hydrolysis, oxidation treatment of aluminum products, steaming and cooking of carbon materials, asbestos friction materials, gypsum and its products.
It aslo can be used in the university laboratory for teaching and research.
Heating mode:
1.Heat conduction oil heating
2.Steam direct heating
3.Electrically heated air
4.Electrically heated steam
Door opening mode:
1.Power-driven
2.Hand-driven
3.Hydrodynamic-driven
4.Various types of vulcanization tank and quick-opening door safety interlocking devices can be provided separately.(Company advantage)
Sealing mode:
Inflatable silicone seal rings are used for tank door flanges which is simple and convenient to maintain and the sealing effect is obviously better than other methods with more than 2 years of service life.
Safety chain mode:
1.Pressure automatic safety interlock
2.Manual safety chain
Temperature control mode:
It uses double layer external insulation, saving thirty percent of energy consumption than ordinary insulation.
Pressure control mode:
(1) Pressure in vulcanization tank is automatically controlled by pneumatic corner valve.
(2) Set up manual valve for easy manual control.
(3) Set up another set of disc pressure gauge.
(4) The tank body is designed with two flanged open safety valves, which can be opened automatically after the designed pressure is reached.
Time control mode:
After setting working procedure, heating/keep-heating time and vulcanization time all will be automatically controlled.
Loading mode:
Two rails in tank, using national standard guide rail.
Production flow:
Brand and Material of Major Components
|
No. |
item |
material |
|
1 |
dished head |
carbon steel Q345R |
|
2 |
tank |
carbon steel Q345R |
|
3 |
flange |
forged carbon steel |
|
4 |
safety interlocking device (pressure automatic) |
|
|
5 |
track |
carbon or stainless steel |
|
6 |
manual door opening device |
|
|
7 |
saddle |
carbon steel Q235B |
|
8 |
High temperature and high pressure fan ventilator |
air or water cooling |
|
9 |
thermal insulation head |
carbon steel Q235B |
|
10 |
Insulation material (double layer) |
aluminum silicate cotton |
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