Rubber Machine Autoclave for Rubber Shoes

• Customization: Available
• After-sales Service: Field Maintenance and Repair Service
• Warranty: 1 Year
• Model NO.: MS0952
• Function: Heat Pressure Vessel, Reaction Pressure Vessel
• Application: Liquid
• Material: Carbon Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Capacity: 3.3cbm
• Weight: 2050kg
• Max Working Pressure(MPa): 0.85 MPa
• After-Sales Service Provided: Field Installation, Commissioning and Tra
• Key Selling Points: Competitive Price
• Applicable Industries: Manufacturing Plant, Machinery Repair Shops
• Design Pressure(MPa): 0.85MPa
• Design Temperature: 180c
• Color: Blue
• Certification: ASME,ISO
• Package: as Customers′ Demands
• Transport Package: as Customers′ Demands
• Specification: 6000mm*1500mm*2000mm
• Trademark: Evertech
• Origin: Qingdao, China
• HS Code: 84778000
• Production Capacity: 30 Set/Sets Per Month

Product Description

Product Description

Rubber Machine Autoclave For Rubber Shoes

The special stainless steel electric heating tube is adopted, and the heating speed is fast and the service life is long. Uniform power distribution and group control, retaining a set of heating after reaching the set vulcanization temperature, reducing product cost and energy consumption. The external line terminal of the electric heating tube is externally set to avoid the heat generated by the built-in wiring point, which is safe and reliable. The high-temperature and high-pressure integrated fan circulates back and forth in the tank to spread the heat evenly from front to back. The high temperature air circulates back and forth in the tank through the characteristic air duct plate. Ensure that the temperature inside the tank is uniform and there is no dead angle. The product quality in the tank is solved due to uneven temperature and pressure. The tank has a fast heating temperature, a uniform temperature and a constant pressure. After the working program is set, the control system automatically performs the tasks of temperature rise, heat preservation, vulcanization, etc., and an audible and visual alarm sound is emitted after the vulcanization is completed.

Main Features

1.The door opening:The manual quick opening method,all operation steps can be completed easily by one person.The design is safe,fast,easy to operate,and efficient.It can be opened and closed normally during power outage.
2.Sealing Method:The sealing gasket is automatically inflated and sealed by compressed air during operation,the tank door will not leak out.When the door is opened,the air and the pressure in the sealing groove will be released,and the gasket can be back to the flange sealing groove automatically.Convenient and versatile,easy to maintain,sealing effect is obviously better than other methods.
3.The safety lock: 1)The automatic pressure interlocks When the pressure inside the tank reaches 0.01mpa,the floating chain automatically floats and lock the tank door,that can prevent the safety hazards caused by the workers' misoperation. 2)The manual interlocks The manual interlock must be opened when the door opened,otherwise the tank door can not be turned and the the tank door can not be opened, that solves the safety hazards caused by the misoperation of the worker. 3)The safety chain of sealing gasket As long as there is pressure in the sealing groove,the sealing gasket will firmly hold the flange.Only removing the pressure completely,the door can be opened.
 

Product Advantage

1. The vulcanization autoclave produced by our company is automatically controlled by temperature, pressure and time, which is 20% more energy efficient than the vulcanization tank products under the same specifications of other manufacturers.
2. All the vulcanized tanks are made of Q345R plates for pressure vessels, which fully guarantee the safety and stability of the products.
3. Our company continuously carries out innovations in vulcanization tanks based on years of production experience and user feedback.
4, special high temperature and high pressure integrated fan, to ensure uniform temperature inside the tank without dead angle, thus ensuring product quality and stability.
5. The special stainless steel electric heating tube assembly is a new type of thermal insulation and anti-oxidation material, which has fast heating and long service life.
6. The temperature inside the vulcanization autoclave is fast, the temperature is uniform, and the pressure is constant. The whole process is automated, and there is a clear tone after the work is completed.
7. The vulcanization autoclave adopts external insulation to ensure the internal temperature difference is about +3, which saves 30% energy consumption compared with the ordinary tank.
8. Vulcanization autoclave sealing method The company adopts inflatable silicone rubber sealing ring, which is better than ordinary one and has a longer service life.

9. This equipment belongs to the category of non-standard pressure vessels. Heating parameters, working medium, working pressure, working temperature, external dimensions and many other parameters support private ordering.
 

Insulation process of the autoclave

1. Drilling holes used in the following steps in the tank in advance.
2.Put steel rings welded on the tank. The rings are used to fix the mineral wool
3. Use mineral wool, the material of which is aluminium silicate, to wrap around the tank body for preservation.
4.Use insulation board to be welded around the tank. It is finished.
 

 

Product Parameters
 

 

Brand Name	MOSEN
Design temperature (ºC)	180C
Design pressure (MPA)	0.85MPA
Inside diameter	900mm
Effective length	5200mm
Material	Q345R
thickness	10mm
Heat ways	Steam Directly
Open door ways	Manual quickly open door
Sealing ways	sealing gasket with service life1-2years
Control ways	HM1+PLC intelligent control
Safety ways	sealing gasket,manual safety interlock
Alarm ways	over pressure automatic alarm ,automatic discharge pressure
Temperature degree	±l-2ºC
Pressure degree	<±0.01mpa
Rail symbols	8#

All of our products can be customized according to customers' demands.Welcome to place an order.

Certifications

Our Service

1.Check all the carbon steel/ stainless steel assembly unit material, ensure the Product from our Company quality leadership. One by one check all the original materials of main part when in manufacture(main check the content of indicators Ni, S, C, P, Cr), can get the checking end within 15-20mins, the material used in fabrication of pressure vessels parts serial no. To put in storage, unqualified parts are all returned to the factory. Refine covered 100% spare parts.
2.Quick door opening chain lock device Use the quality cylinder as special protection components, at the same time to use the optoelectronic switch, mechanical interlock three layers lock system, ensure the safety of the door opening and close.
3.Level of the protection for the control system and cable is 2P65. Use the industrial computer human-machine interface control, can optional the paper or without paper recorder.
4.Whole cover the the insulation for the autoclave, saving energy and reducethe consumption.
 

Service & Installation

a.) Consultation service before, during, and after sales;b.) Project planning and design services;
b.) Debugging of equipment until everything is functional;
c.) Management of equipments' long distance shipping from seller's factory to named place by buyer;
d.) Training of equipment maintenance and operating personally;
e.) New production techniques and formulas;
f.) Provide 1 year complete warranty and life-time maintenance service.

Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container. 

Images Exhibition

Why Choose Us

-Qingdao Evertech Industry Co., Ltd.Which is established in 2004.we are specializing in producing rubber machines,and we had a great feedback from our customers.
-Our company can produce products of various non-standard specifications according to customer's requirement.
-Superior quality:we have obtained ISO9001,CE,SGS certification,we can guarantee the quality of the machines.
-Delivery time:If customers need Conventional models products,Usually we can ship products to customers within 30 days.if your needed products we have not in stock,usually we can ship to you within 60 days.
-After-sales service:whenever our customers have question,after we received your question,we will give you feedback within 24 hours.we can provide installation,comssioning and start-up etc service for customers if you need.
-Price:We are manufacturer,cooperate with us can help you save much money.Some customers do not know manufacturer,they buy products from trading company will need more money,For new customers,We have a preferential policy.

Customer Visiting

Our autoclave take about 25% in China domestic market of rubber cure autoclave, Exporting machine reach to America, British, India, Egypt, Russia, Thailand, Korea, Japan, Indonesia, Vietnam, Malaysia etc.

Welcome to place an order.

Business FAQ

1.Q:Are you a trading company or a factory?
A:We are 100% real manufacturer,we have more than 30000 square meters of factory buildings and workshops for producing machines,welcome to visit our factory.

2.Q:Do you have machine warranty?
A:Yes,we have 2 years warranty,however,the using life of our machines is usually more than 10 years.

3.Q:I have special requirement about machines,such as length,diameter,or others,can you meet it?
A:Yes,we can manufacture various non-standard specifications of machines,if you have special requirement,please contact us.

4.Q:I want to purchase your company's machine,can you send me a quotation?
A:Sure,please tell me the model of the machine that you need,I will provide you a suitable price.If you don't know which model suits you,contact me,I will recommend a suitable machine to you.

5.Q:What's your payment term?
A:30% of total value in advance by TT,a further 70% will be paid before loading.


6.Q:What's your MOQ?
A:The MOQ is 1 set,but if you order more than 1 machine,you will get different discounts according to the quantity.