High Pressure Autoclave for Curing Vulcanized Rubber Hose

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Warranty: 1 Year
• Model NO.: MS0952
• Application: Liquid, Rubber Hose,Rubber Pulley,Rubber Plate
• Material: Carbon Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Capacity: 3.3cbm
• Weight: 2010kg
• Applicable Industries: Building Material Shops, Manufacturing Plant
• Certification: ISO, ASME
• Design Temperature: 180c
• Medium: Steam
• Keyword: Pressure Autoclave for Curing
• Shape: Cylinder
• Transport Package: Container or Under Customers′ Demands
• Specification: 6.0m*1.5m*2.0m
• Trademark: Evertech
• Origin: Qingdao, China
• HS Code: 84778000
• Production Capacity: 25 Set/Sets Per Month

Product Description

Product Description

1. It's a new type of vulcanizing. Temperature, pressure, curing time is automatic controlled. Using convenient, safe and environmental protection and no pollution
 

2.The steam enters from the bottom of the tank, and two steam inlets are arranged in the middle of the tank, and the air inlet is automatically controlled by a pneumatic angle seat valve. The steam diffusion tube is arranged at the bottom of the tank. The small holes (4mm, 5mm, 6mm) in the diffuser are arranged in a certain order and inclined angle to ensure that the temperature spreads evenly around the tank after the steam enters the tank, preventing uneven diffusion of steam. The product caused by direct steam heating is unevenly heated, and the temperature inside the vulcanization tank is uniform without dead angle. After setting the working program, the control system automatically performs the functions of intake, exhaust, temperature rise, heat preservation, vulcanization, etc. After the vulcanization is finished, it automatically closes and gives an audible and visual alarm sound. The temperature and pressure in the vulcanization tank are kept constant and uniform, which solves the problem that the quality of the products in the tank is different due to uneven temperature and pressure.

3.The bottom of tank is equipped with a blower.The high temperature air can be circulated back and forth in the special wind duct,so that the heat distribution is uniform and there is no dead angle to ensure the vulcanization quality of the product in the tank.

4.All the process is completed accurately by PLC control device.The vulcanization temperature and pressure can be pre-set and adjusted in the PLC system,including the heating process,the heat preservation and vulcanizaiton process,all these can be done just by the PLC touch screen,saving labor costs and ensuring the product quality.

5.The tank body adopts double-layer insulation,which saves 30%enegey more than ordinary insulation,avoiding enegey waste and protecting workers from being burn.

6.The tank door adopts high temperature silica gel for sealing,which has good sealing performance and ensuring no air leakage at the tank door.

Product Parameter

 

Brand Name	MOSEN
Design Pressure	0.85MPA
Design Temperature	180C
Material	Q345R
Diameter	900mm
Effective Length	5200mm
Thickness	10mm

Main Features

1.The door opening:The manual quick opening method,all operation steps can be completed easily by one person.The design is safe,fast,easy to operate,and efficient.It can be opened and closed normally during power outage.

2.Sealing Method:The sealing gasket is automatically inflated and sealed by compressed air during operation,the tank door will not leak out.When the door is opened,the air and the pressure in the sealing groove will be released,and the gasket can be back to the flange sealing groove automatically.Convenient and versatile,easy to maintain,sealing effect is obviously better than other methods.

3.The safety lock: 1)The automatic pressure interlocks When the pressure inside the tank reaches 0.01mpa,the floating chain automatically floats and lock the tank door,that can prevent the safety hazards caused by the workers' misoperation. 2)The manual interlocks The manual interlock must be opened when the door opened,otherwise the tank door can not be turned and the the tank door can not be opened, that solves the safety hazards caused by the misoperation of the worker. 3)The safety chain of sealing gasket As long as there is pressure in the sealing groove,the sealing gasket will firmly hold the flange.Only removing the pressure completely,the door can be opened.
 

Application

1.It is mainly used in vulcanization of rubber products, rubber hose, rubber roller, SBR thermoplastic, etc.
2.Used in tire, rubber sleeve cable, rubber shoes, rubber hose, rubber roller, rubber belt, belt, conveyor belt, rubber ball, rubber lining, rubber cloth, rubber head, gloves, red flag, etc.
3.For SBR thermoplastic; bamboo carbonization degreasing, wood fire, moth, anti-corrosion, anti-deformation dipping treatment.
Certifications

Our Service

1.Check all the carbon steel/ stainless steel assembly unit material, ensure the Product from our Company quality leadership. One by one check all the original materials of main part when in manufacture(main check the content of indicators Ni, S, C, P, Cr), can get the checking end within 15-20mins, the material used in fabrication of pressure vessels parts serial no. To put in storage, unqualified parts are all returned to the factory. Refine covered 100% spare parts.
2.Quick door opening chain lock device Use the quality cylinder as special protection components, at the same time to use the optoelectronic switch, mechanical interlock three layers lock system, ensure the safety of the door opening and close.
3.Level of the protection for the control system and cable is 2P65. Use the industrial computer human-machine interface control, can optional the paper or without paper recorder.
4.Whole cover the the insulation for the autoclave, saving energy and reduce the consumption.

Packing & Delivery

Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container. 

Customer Visiting

Business FAQ

1.Q:Are you a trading company or a factory?
A:We are 100% real manufacturer,we have more than 30000 square meters of factory buildings and workshops for producing machines,welcome to visit our factory.

2.Q:Do you have machine warranty?
A:Yes,we have 2 years warranty,however,the using life of our machines is usually more than 10 years.

3.Q:I have special requirement about machines,such as length,diameter,or others,can you meet it?
A:Yes,we can manufacture various non-standard specifications of machines,if you have special requirement,please contact us.

4.Q:I want to purchase your company's machine,can you send me a quotation?
A:Sure,please tell me the model of the machine that you need,I will provide you a suitable price.If you don't know which model suits you,contact me,I will recommend a suitable machine to you.

5.Q:What's your payment term?
A:30% of total value in advance by TT,a further 70% will be paid before loading.

6.Q:What's your MOQ?
A:The MOQ is 1 set,but if you order more than 1 machine,you will get different discounts according to the quantity.