Carbon Fiber Composite Autoclave Oven with ASME PED Approved

• Customization: Available
• Warranty: 1 Year
• Function: Heat Pressure Vessel
• Model NO.: Non-standard
• Material: Carbon Steel
• Pressure: 1.6MPa≤p<10.0MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: Medium Pressure (1.6MPa≤p<10.0MPa)
• Condition: New
• Capacity: Customized
• Weight: as Customer′s Requirement
• After-Sales Service Provided: Engineers Available to Service
• Color: Customer′s Request
• Certificate: ISO9001 CCC CE CSA ASME
• Process: Mould+Precision Stamping+Welding
• Shape: Elliptical Dish Head
• Size: Customer Requestion
• Transport Package: Standard Packaging or Under Customers′ Requirement
• Specification: Optional
• Trademark: Evertech
• Origin: Shandong, China (Mainland)
• HS Code: 84778000
• Production Capacity: 30 Set/Sets Per Month

Product Description

Product Description

        carbon fiber composite autoclave oven with ASME PED approved 

Composite autoclave (also called industrial autoclave for composite material) is the pressure vessel specially designed and manufactured to fabricate composite material, it is one of the our hot sale industrial autoclave products.  Composite material (also called a composition material or composite) is made from two or more constituent materials with significantly different physical or chemical properties that produce a material with characteristics different from the individual components when combined. Industrial composite autoclave is one of the effective and most applicable techniques for composite production. In the composite manufacturing process, the assembly of a two-sided mold set that forms both surface of the panel is placed into the industrial autoclave which provides both required elevated pressure and elevated temperature.

Item	800	1200	1500	1700	2000
Inner diameter(mm)	800	1200	1500	1700	2000
Canister length(mm)	22000	3000	3000	4000	5000
Number of lid sawtooth	12	12	14	14	16
thickness of lid (mm)	10	10	10	10	16
Thickness of the tank body(mm)	10	10	10	10	12
Working pressure(MPa)	0.8	0.8	0.8	0.8	0.8
Dimensions(mm)	22766*1445	4010*1575	3960*2150	4925*2162	6200*2590
(length*width*height)	*1170	*1670	*2050	*2070	*2424
Weight(Kg)	5580	2017	2950	3835	650

1. Applications of STRENGTH Composite Autoclave

The composite autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites. The quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization. The reliability and the precision of the cycles which can be obtained with our autoclaves, allowing to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automobile, electronics, weapon, traffic, sports equipment and new type of energy, etc.

2. STRENGTH TPC (Thermal Processing Control) Software
STRENGTH composite autoclave is equipped with advanced Thermal Processing Control (TPC) system. TPC is a PC-based control solution designed specifically for composite curing in autoclaves. It is developed on the basis of the advanced control systems that come from excellent domestic and overseas manufacturers. It is preferred control system for the most customers. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, automatic and manual operation, real-time data monitoring, recording, storage and printing, system status monitoring, event alarm, quality analysis,etc.

3. General Feature and Working Process

3.1 General Feature
STRENGTH Autoclave is a sealed pressure vessel which can be heated by a forced convection heating unit, where temperature, pressure and vacuum can be controlled effectively. By means of an advanced design, consisting of a forced convection fun and motor unit, output heating power system can be adjusted 0-100%,proportional control of the pressurization, cooling and exhaust components. It can obtain an uniform temperature and pressure according to the process curve. Temperature is check in heating, keeping, and cooling phase. The heating/cooling gradients can be set by operator. Pressure is adjusted in pressurization, keeping, release phase.

3.2 Working Process
The whole working process of  STRENGTH Autoclave has 15 segments .In each segment, the value of temperature, pressure, vacuum and segment time can be set and monitored by HIM and PC, and the operation process will be realized by our exclusively developed software which is based on PLC control system to ensure the full automatic operation. STRENGTH Autoclave is suitable for manufacturing various composite materials, and it also can guarantee the perfect product quality.

3.2.1 Example recipe

Vacu1: minimum vacuum pressure                 Vac2: maximum vacuum pressure
Press.1: pre-pressure                                        Press.2: final pressure
Temp1:temperature of first segment               Temp2: temperature of second segment
Temp3: temperature of third segment              Temp4: temperature of forth segment
Temp5: temperature of cooling and release
T1: keeping time of first segment                   T2 : keeping time of second segment
T3: keeping time of third segment                  T4 :keeping time of forth segment

 

3.2.2 STRENGTH Control System Structure

Composite Autoclave Features

High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.

• Turn key solution for large, high productive units to lab autoclaves.
• Integrated system design with over 20 years of industrial experiences.
• Professional modular manufacturing.
• Computer control system specifically for composite autoclave use.

  We promises the top quality of every set of machine and best

  after-sales service as followings:

  1.The autoclave body guarantee is two years, for accessories three years.

  2.During the guarantee period , if the main body defective or broken without wrong operating , we must replace the parts for free or prepare the spare-parts for free. 

  3.we should provide autoclave technical service and operation guidance for whole life long.

  4.Regarding to the installation and training , the buyer should take all the correlative charges (accommodation and food , round -trip tickets).

   

  Company Information

   

  About EVERTECH Equipments

  Qingdao Evertech Industry Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets. 
• Automatic control of over pressure or temperature protection, door safety interlock.
• High quality, energy saving.
• Customized installation to satisfy your demands.
• Safe operation,  over pressure and temperature protection, door safe interlock.
• Advanced composite curing and bonding process.
• Reliable and efficient operation.
• Custom designs to suit your needs.
• Easy to operate, longer service life.

Technical Advantages Of EVERTECH Composite Autoclave

 

5.1 No air duct

5.2 Unique heating and cooling systems under the floor

5.3 Advantage of Sieve-Ventilation slots system

5.4 Advanced structure of door sealing ring

5.5 Fully sealed circular motor fan

EVERTECH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished heads but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.
 

Packaging & Shipping

 

1. Bare and seaworthy packing for host, cartons and tin trunk for auxiliary 

 2. By sea, standars packing

 3. Containers ways: open-top cabinet, rack, bulk cargo.