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Air Pressure Kneading Machine for EVA and Natural Rubber
Kneader Machine Product Description
It consists of a "w" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls
Timing injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect.
Kneader Machine Thermal Resistance (or thermal couple)There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature.
Kneader Machine RotorIt is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy and ground, then plated with hard chrome and polished.
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, - the jackets of the mixing chamber and the top ram.
Kneader Machine Tilting MechanismIt consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
Kneader Machine Electrical Control SystemImported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
Mixing chamber catchy interface rack cantilever the oil dust seals and timing effect oiling dust, unique structure, the use of copper materials, good sealing performance, no leakage of the glue, powder leakage, do not pollute the environment, but also has easy maintenance and long service life.
Kneader Machine Specification|
Item |
Unit | X(S)N-3x32 | X(S)N-5x32 | X(S)N-10x32 | X(S)N-20x32 | X(S)N-25x32 | X(S)N-35x30 | X(S)N-55x30 | X(S)N-75x30 | X(S)N-110x30 | X(S)N-150x30 | X(S)N-200x30 |
|
Total Volume of Mixing Chamber |
(L) | 8 | 15 | 25 | 45 | 55 | 75 | 125 | 170 | 250 | 325 | 440 |
|
Working Volume of Mixing Chamber |
(L) | 3 | 5 | 20 | 25 | 35 | 55 | 75 | 110 | 150 | 200 | |
|
Driving Motor Power |
(KW) | 5.5 | 11 | 22 | 37 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
|
Titling Motor Power |
(KW) | 0.55 | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
|
Rotational Speed of The Rotor (front/rear) |
(r/min) | 30/24.5 | 32/23.5 | 32/25 | 32/27 | 32/27 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Compressed Air | (m³/min) | ≥0.3 | ≥0.5 | ≥0.5 | ≥0.7 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 | ≥4.0 |
|
Pressure of Cooling Water (mixing rubber) |
(MPa) | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 |
|
Pressure of Heating Steam (plastic mixing) |
(MPa) | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
|
Dimensions (LxWxH) |
(mm) |
2000 x1000 x2220 |
1850 x1200 x2580 |
2640 x1650 x2350 |
2675 x1650 x2560 |
2675 x1650 x2560 |
3200 x1900 x2950 |
3230 x1927 x2958 |
3325 x2615 x3150 |
4075 x2712 x3580 |
4250 x2750 x4106 |
4250 x3400 x4215 |
| Gross Weight | (t) | ~2 | ~2.1 | ~3.3 | ~4 | ~4.5 | ~6.3 | ~7.1 | ~9.5 | ~14.9 | ~19.5 | ~22.5 |
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