Customization: | Available |
---|---|
After-sales Service: | Engineers Available to Service Machinery Overseas |
Warranty: | 2 Years |
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The equipment for recycing waste tire
The complete equipment is at room temperature without any pollution, is using physical methods to break down waste tires info steel wire and rubber particies or powder, it can re-use of waste tires into renewable resourees, "black gold".
Equipment composition: a tire cutter, a strip cutter, a lump cutter, a bead wire separator, a shredder for rubber, a large belt conveyor, a small belt conveyor, a large vibrating sieve, a small vibrating sieve and a set of magnetie separation equipment.
The technological flow of Processing lion:
Waste tire -- tire cutter(tire side-wall,tire crown)-- strip cutter (rubber strip) -- lump cutter (rubber lump) -- shredder for rubber -- separation equipment -- rubber power, steel wire (final products).
Purpose:
Waste tire recycling system is used to shred waste tire into rubber powder.
Feature:
1.To granulate radial tires into fine rubber crumb of 40~120 mesh with steel and fiber completely recycled at ambient temperature.
2.The input is whole tires,after the processing,steel is completely separated and fiber can be separated up to 99% or above.The finish product is high and competitive in the market
3.Tight construction, small space and simple technique flow.
4. Low energy-consuming and good performance-cost ratio
5.Hight automatization, fewer labours requirement.
6.Reasonable construction,easy operation and low rate of breakdown
7.Environmental-protection,no pollution(no waste gas,no waste residue,no polluted water),meeting the environmental requirement of the government.
Waste tire shred into powder all equipment configuration list as below:
| Equipment name |
Quantity |
Equipment specifications and function is introduced |
|
Main machine |
Tire crusher |
1 |
Type:XKP400 /XKP450 /XKP560 Scrape tire rubber pieces and miscellaneous glue cyclily grinds broken. |
For With a set |
Ring cutter |
1 |
1.Make tire side and tire top joint use a knife to slice; 2. Make the side of the tire and tire top complete separation. |
Strips cutter |
1 |
Cut off the side of the tire tire cut into strips, tires circle mouth retained |
|
Rim cutter |
1 |
Cut into strips of tires, cut into 3.5 centimeters square blocks |
|
Big vibrating screen |
1 |
Make powder for the first time sorting (8-10 mesh) |
|
Small vibrating screen |
1 |
Make powder on the second sorting (20-30 mesh) |
|
Big conveyor |
1 |
Used to transport not reached mesh request return to host continue powder and broken |
|
Magnetic separation units |
1 |
Make the metal wire powder extraction separation |
|
Defibering machine |
1 |
Make the fiber extraction MAO powder |
|
Steel wire separator |
1 |
Make tire of coarse steel mouth circle parts with rubber complete separation. |
|
Remarks |
Above unit is in the process of tires, used to crush machinery |
Other items:
Range of Tyre Size: Within Size of 650-1200mmTruck and Passage Bus Tyre
Operating Worker No.: about 4 staffs
Workshop Area: Min. 120m2
Max Service Power: 96-111kw(Complete working)
Max Daily Output: 5-10 tons/day for within ruled max size tyre
1.Ring cutter
This machine mainly used to cut the sidewall of steel wire tire ,and then to the next step of segmentation .First, put the tire on the platform, then rotate the hand wheel , the three claws will stick the inner tire firmly ,Second ,Starting power,work platform will rotation ,cutting tool according to need to cut tire slowly step by step . until the tire side cut off.
Item |
Specification |
Ring cutter |
Dimensions |
1300*900*1200mm |
|
Productivity |
80-100 pieces/h |
|
Motor power |
5 kw |
|
Motor speed |
1440r/min |
|
Voltage |
380 V |
|
Frequency |
50HZ |
|
Applicable Diameter of tyre |
650-1200mm |
|
Weight |
500 kg |
2.Strips cutter
strips cutting machine can cut cycle machine to remove the wire tire sidewall cut into strips ,and the width of the adjustable section .Two circular knives for special materials ,hard and durable , can be used repeatedly grinding for no more than 1200 steel tires.
Item |
Specification |
Strips cutter |
Dimensions |
1300*800*1500mm |
|
Productivity |
1500kg/h | |
Motor power |
5 kw |
|
Motor speed |
1440r/min |
|
Voltage |
380 V |
|
Frequency |
50HZ |
|
Reducer model |
350 |
|
Weight |
800 kg |
3.Block cutter
Block cutter is designed to cut car, truck and rear tractor tire. range is up to 120cm truck tires. the tire cutter adds flexibility to your total tire cutting system by providing you the opportunities of accepting tires up to 120cm into your system ,The unit also allows your system to cut 60-70 truck tires per hour or 120-150 car tires per hour.
Item |
Specification |
Block cutter |
Dimensions |
850*850*1250mm |
|
Productivity |
1500kg/h | |
Motor power |
18.5 kw |
|
Motor speed |
1440r/min |
|
Voltage |
380 V |
|
Frequency |
50HZ |
|
Rubber block size |
20-40 mm |
|
Weight |
800 kg |
4.Bead wire separation
Be utilized to separate rubber and steel wire of bead in order to get whole steel wire .
Feature:It is easy operation ,easy to be installed and maintained high efficiency and clean etc.
Item |
Specification |
Block cutter |
Dimensions |
1500*900*1400mm |
|
Productivity |
100-120pieces/h | |
Motor power |
18.5 kw |
|
Motor speed |
1440r/min |
|
Voltage |
380 V |
|
Frequency |
50HZ |
|
Reducer model |
400 |
|
Weight |
1500 kg |
5.Tyre cracker
This machine is mainly used to crush waste tire and rubber .the structure is gear transmission.
Parameter of the Rubber Cracker
Parameters/version | XKP-400 | XKP-450 | XKP-560 |
Front roll diameter | 400 | 450 | 560 |
Back roll diameter | 400 | 450 | 510 |
Roll length | 600 | 650 | 800 |
Front roll surface speed (m/min) | 17.32 | 23.2 | 25.56 |
Friction ratio | 1:1.38 | 1:1.38 | 1:1.30 |
Max. nip | 8 | 8 | 8 |
Feeding capacity per (kg) | 200-300 | 600-800 | 1500 |
Power(kw) | 45 | 60 | 75 |
Size(l*w*h) | 3950*1800*1780 | 4770*1846*1835 | 5064*2284*1978 |
Weight(kg) | 7000 | 12000 | 19000 |
6. Selection and transportation system
Fully-auto waste tire recycle line
Usage:
It could be applied to cut all kinds of rubber blocks and strips. It is good for cutting rubber tyre, rail tyre, rubber strips etc.
Construction & Principle: :
It mainly consists of the motor, cutting blades, static blades, frame, oil cylinder, hydraulic system, control box, etc.
Its basic principle is: The oil cylinder and hydraulic system are driven by a motor. Put the tyre without wire bead on the stand of the static blades. The tyre is fixed by locking arms tightly then cut by the blades driven by oil cylinder. The tyre is cut into several blocks, which will be more easily crushed or shredded for the next process.
Technical Data:
Model: | 900 | 1200 |
Capacity(pcs/h) | 10~30 | 20~40 |
Handling tire(mm) | ≤1000 | ≤1200 |
Main power(kw) | 5.5 | 7.5 |
Working pressure(mpa) | 8 | 12 |
Length of Blade(mm) | 680 | 800 |
Cylinder Hydraulic(mm) | 125 | 150 |
Weight(T) | 1.2 | 2.2 |
Contacts:
QINGDAO EVERTECH INDUSTRY CO.,LTD.
Factory address:No.273 lingshanwan Road, Huangdao District, Qingdao City, China
Office phone:+86-15269210610 FAX: +86-532-88174528