Rubber Kneader Machine / Dispersion Kneader with Best Rotors

Product Details
Customization: Available
Warranty: 2 Years
Control Type: PLC
Diamond Member Since 2018

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Registered Capital
1000000 USD
Type of Ownership
Limited Company
  • Rubber Kneader Machine / Dispersion Kneader with Best Rotors
  • Rubber Kneader Machine / Dispersion Kneader with Best Rotors
  • Rubber Kneader Machine / Dispersion Kneader with Best Rotors
  • Rubber Kneader Machine / Dispersion Kneader with Best Rotors
  • Rubber Kneader Machine / Dispersion Kneader with Best Rotors
  • Rubber Kneader Machine / Dispersion Kneader with Best Rotors
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Basic Info.

Model NO.
X(S)N-110/30
Power Source
Electric
Type
Rubber Mixer
Power(Kw)
185kw
Dimension
3930*3000*3660mm
Weight
14.5ton
Certification
Ce/SGS/ISO
After-Sales Service
Engineers Available to Service
Simple Structure
Easy Operation
Control
PLC
Pressure Lid
0.6~0.8MPa
The Rotors
Chroming Carbide Alloy
Reducer
Hardness Tooth Surface
Transport Package
Standard Exported Package, FCL
Specification
220v, 240v, 380v, 400v, 415v, 440v
Trademark
Evertech
Origin
Shandong, China (Mainland)
HS Code
84778000
Production Capacity
30 Set/Sets Per Month

Product Description

Good sealing banbury mixer / rubber kneader machine / dispersion                                     kneader with best rotors                                                                                                                                      

 

High safety factor,low energy cost, high degree of production sanitation

 

Brief description

1.Excellent sealing performance(copper sealing ring)
2.No leakage of  powder /oil-proof
3.Automatic and manual interaction

4.Rotors:chroming carbide alloy ,15 silk

5.Type of rotors:standard two-wing tangential rotor ,four-wing synchronous rotor ,welded up alloy rotor and cylindrical intermeshing rotor

 

Laboratory banbury mixer
Rubber Kneader Machine / Dispersion Kneader with Best Rotors


 

Mixing chamber:

It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Thermal Resistance:

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

The rotors: 

It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

Cooling/heating system:

A common piping system is used .Cooling water/steam/medium oil is led in three ways into the cavities of the rotor wings ,the mixing chamber and the ram to cool or heat stock in a circulation way. 
Rubber Kneader Machine / Dispersion Kneader with Best Rotors

Tilting mechanism:

 It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.

Dust sealing device:

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.

The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

Main driving system:

It is comprised of the main motor,the speed reducer and the connecting gearbox to drive the two rotor shafts rotatingat differential or same speed in oppsite directions.

Rubber Kneader Machine / Dispersion Kneader with Best Rotors


 

Pneumatic control system:

The PLC commands the bid-directional cylinder to drive the ram going up and down.In case the mixing is over load,the ram floats up automatically to protect the motor from operation at over load.The ram can be forcibly lifted manually ,if necessary.

Technical parameter:

Model

   X(S)N-20*34

   X(S)N-35*30

    X(S)N-55*30

   X(S)N-75*30

  X(S)N-110*30

Total Volume (L)

          45

           75

          125

          175

           250

Working Volume (L)

          20

           35

           55

           75

           110

Power(KW)

          30

           55

           75

          110

          185

Tilting Power(KW)

          1.5

           2.2

           2.2

           3.0

           7.5

Tilting Angle

         140°

          140°

          140°

          140°

           140°

Rotational Speed (r/min)

        34/28

         30/24.5

        30/24.5

        30/24.5

        30/24.5

Size(mm)

3100*1300*2450

3200*1900*2945

3300*1900*2900

3760*2143*3135

4075*2712*3580

 

Specifications:

1. The plastic material in airtight plastic pressure under the condition of refining or mixed refine, high production efficiency, low labor strength, stable quality. The two edges rotor shearing type, the production process the plastic materials that can be fully tear make the material shear well reach dispersion and evenness.

2. The edges of the rotor peak surfacing wear-resisting hard alloy, and mixing rubber room and material part of the contact all use hard chromium plating fine polishing processing. Mixed refine chamber adopts clip set of type structure, can be out water/steam/medium oil, have good cooling or heating effect, adapt to all kinds of refined rubber refining technological requirements of the plastic.

3. From the back door charging, mixing rubber room maximum flip 140 ° forward unloading, and according to the customer requirement of process can be arbitrary regulation Angle, facilitate next process of connection.

4. The switch on the "w" type, facilitate materials can be fully mixing rubber or refining.

5. The electric control system the programmable logic controller (PLC), has the alarm, unloading

 operation, manual/automatic conversion, chain security protection function.

 

110L banbury mixer(door drop type)

 (Exported to Korea)
Rubber Kneader Machine / Dispersion Kneader with Best Rotors


 

10L and 20L hydraulic tilting type rubber kneader

 (Exported to Malaysia)
Rubber Kneader Machine / Dispersion Kneader with Best Rotors

 

110L hydraulic tilting type rubber kneader

  (Exported to Poland)
Rubber Kneader Machine / Dispersion Kneader with Best Rotors


 

Foam plastics banbury mixer

(Exported to Turkey)
 

Our packing way :Export standard (wooden package )  or according to your requirement.  

 

Our Services :

1. We will design,manufacture,install and test the machines according to  customers' requirement .Relevant personnel  training for customers,ensure that customers fully grasp the use and maintenance of technology.

2 .Our service department  listen to customers' feedback at any time and provide spare parts timely.
Welcome to visit our factory and we can show you the machine in working condition: 
If our products win your interest, please send us inquires and we will provide detailed information to you. We can also make machines according to your request.  
 

 

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