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3L 5L 35L 55L 75L Rubber Kneader / Rubber Internal Mixer Machine
Contact:Victoria
Brief Introduction:
Be usable for rubber or plastic plasticzing and mixing or rubber and plastic blending,warmly welcome to visit our factory for more details.
Features:
1. Rubber or plastic stock can be plasticized or mixed in a closed and pressurized space with the temperature controlled
2. Optimization of the parameters such as the helical angle of rotor wings and the wing overlap length brings about even distribution of the stock.
3. The rotor wings are built up by welding with the abrasion-proof carbide alloy to resist abrasion and corrosion.
4. All the parts of rubber kneader machine in contact with stock are of the jacket design.
5. Stock is fed through the rear door of the framework (or another port) and discharged by the mixing chamber tilting forward by 140°.
Technical parameter:
|
Item |
Unit | X(S)N-3x32 | X(S)N-5x32 | X(S)N-10x32 | X(S)N-20x32 | X(S)N-25x32 | X(S)N-35x30 | X(S)N-55x30 | X(S)N-75x30 | X(S)N-110x30 | X(S)N-150x30 | X(S)N-200x30 |
|
Total Volume of Mixing Chamber |
(L) | 8 | 15 | 25 | 45 | 55 | 75 | 125 | 170 | 250 | 325 | 440 |
|
Working Volume of Mixing Chamber |
(L) | 3 | 5 | 20 | 25 | 35 | 55 | 75 | 110 | 150 | 200 | |
|
Driving Motor Power |
(KW) | 5.5 | 11 | 22 | 37 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
|
Titling Motor Power |
(KW) | 0.55 | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
|
Rotational Speed of The Rotor (front/rear) |
(r/min) | 30/24.5 | 32/23.5 | 32/25 | 32/27 | 32/27 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Compressed Air | (m³/min) | ≥0.3 | ≥0.5 | ≥0.5 | ≥0.7 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 | ≥4.0 |
|
Pressure of Cooling Water (mixing rubber) |
(MPa) | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 |
|
Pressure of Heating Steam (plastic mixing) |
(MPa) | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
|
Dimensions (LxWxH) |
(mm) |
2000 x1000 x2220 |
1850 x1200 x2580 |
2640 x1650 x2350 |
2675 x1650 x2560 |
2675 x1650 x2560 |
3200 x1900 x2950 |
3230 x1927 x2958 |
3325 x2615 x3150 |
4075 x2712 x3580 |
4250 x2750 x4106 |
4250 x3400 x4215 |
| Gross Weight | (t) | ~2 | ~2.1 | ~3.3 | ~4 | ~4.5 | ~6.3 | ~7.1 | ~9.5 | ~14.9 | ~19.5 | ~22.5 |
1. Pneumatic Control System
Controlled by PLC instruction, a bi-directional air cylinder make the ram up or down. In case that overload occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor overload.
2. Electric Control System
Adopt imported PLC device and eletric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
3. Tilting Mechanism
This mechanism is powered by a motor (3.0KW), driven by a hydraulic station, coupling, electromagnetic directional valve, hydraulic cylinder, etc. to drive the mixing chamber to turn 140 ° around the front rotor axis, and is equipped with two travel switches.
4. Main Driving System
The part is made up with main rotor,reducer,connecting gears.It realizes odd-speed rotation of the rotors with running face one other.
5. Mixing Chamber
It consists of a "W" shape body and two side board made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam.It is plated with hard chrome on its internal walls.
6. Thermal Resistance
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperature.
7. Dust Sealing Device
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembly with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
8. Cooling/Heating System
A common piping system is adopted for either cooling or heating materials in mixing operation.Through the system cooling water or steam is fed in three ways to the cavities of the rotors bladers, the jackets of the mixing chamber and the top ram.
9. Rotor:
It is designed to the hollow bladers of banbury type, the follows are connected with axial hole of rotor shaft used as cooling or heating passage.
Reference photos:
Customer Visit
Company Information
Qingdao Evertech Industry Co., Ltd. is a professional pressure vessel designer, manufacturer and exporter. We have manufacturing licenses for ASME U, ASME U2,NB,PED, D1, D2 and A2 pressure vessels. Composed of more than 20 senior experts and professional engineers, the research and development team, with more than 20 years of professional experience, is committed to product design, development and program optimization, and can provide high-quality solutions according to users' requirements in different operating conditions. Company has cover an area of 70000 manufacturing base and 15000 modern manufacturing plants, can provide customers both at home and abroad with composite autoclave, high pressure autoclave, high pressure reactor, AAC autoclave, deaerator, pouring tank pressure vessel products such as more than 800 sets, pressure vessel head more than 20000 sets high quality products and services, won widespread praise.
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