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After-sales Service: | Engineers Available to Service |
Warranty: | 12 Months |
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Specifications of Composite Curing Carbon Fiber Autoclave
No. |
Diameter of autoclave body(m) |
Effective length(m) |
Highest working pressure(Mpa) |
Highest working temperature(ºC) |
Design pressure(Mpa) |
Design temperature(ºC) |
1 |
φ1.65 |
10-30 |
1.0(1.3) |
184(195) |
1.1(1.4) |
187(198) |
2 |
φ2 |
1.3 |
195 |
1.4 |
198 |
|
3 |
φ2 |
1.0 |
184 |
1.1 |
187 |
|
4 |
φ2.5 |
1.3 |
195 |
1.4 |
198 |
|
5 |
φ2.5 |
1.0 |
184 |
1.1 |
187 |
|
6 |
φ2.85 |
1.3 |
195 |
1.4 |
198 |
|
7 |
φ2.85 |
1.0 |
184 |
1.1 |
187 |
|
8 |
φ3 |
1.5 |
201 |
1.6 |
203 |
|
9 |
Φ3.2 |
1.6 |
204 |
1.5 |
198 |
|
10 |
Φ3.6 |
1.6 |
204 |
1.5 |
198 |
Our advanced equipment offers seamless integration of temperature, pressure, cooling, and process parameter scheduling, alongside real-time, online control for peak efficiency.
Core Systems Include:
1.Tank Integrity: It is crafted from a robust tank, complemented by a tank door, a high-temperature motor, and an air duct heat partition layer, creating a unified high-pressure and high-temperature resistant chamber.
2.Safety Interlock Mechanism: Comprising of an automatic pressure interlock, manual interlock, and an overpressure alarm system for unparalleled safety assurance.
3.Rapid Door Access System: Manual or automated swift access design ensures functionality even during power outages, allowing for seamless door operations.
4.Advanced Sealing Device: Featuring a silica gel-filled air seal capable of withstanding up to 500 degrees, it creates a highly secure, high-temperature, high-pressure containment.
5.Sophisticated Pressure System: Incorporates an air compressor, storage tank, pressure control valve, piping, pressure transducer, and gauge for precise pressure management.
6.Efficient Heating System: Utilizes stainless steel heating elements, a high-temperature fan, wind deflector, insulation, and a temperature control system to meet and maintain optimal internal temperature conditions.
7.Uniform Temperature Circulation System: It consists of a circulation fan, wind plate, and airflow guide to enhance heat distribution and ensure consistent temperature uniformity.
8.Comprehensive Vacuum System: It is composed of a vacuum pump, piping, vacuum gauge, and valve to establish optimal vacuum conditions for composite materials.
9.Intelligent Automatic Control System: Employs PLD and fuzzy logic control to achieve precise, comprehensive management of pressure, temperature, and cooling processes with real-time data recording.
• Material of the Equipment: Crafted from Q345R steel, this special pressure vessel material boasts excellent mechanical and processing properties, making it ideal for demanding applications.
• Welding Method: Employing the advanced automatic submerged arc welding technique, ensures superior productivity, exceptional weld quality, and minimizes labor efforts while eliminating harmful arc radiation.
• Our company utilizes proprietary flaw detection technology to guarantee the highest product quality standards.
• Door Opening Mechanisms: Versatile door operations include manual, electric, and hydraulic opening options to suit various needs.
• Sealing Technique: Enhanced with a gas-filled silica gel seal ring, this equipment offers superior sealing performance, outperforming others and ensuring durability beyond a year.
• Safety Interlocking Methods for Tank Door: Incorporates both automatic pressure and manual safety interlocking methods, effectively addressing and preventing incorrect operation for optimal safety.
Our state-of-the-art composite curing carbon fiber autoclave is extensively utilized across a diverse range of industries requiring high-performance composite structural materials. This remarkable technology finds its application in crafting the wings and tails of aircraft, enhancing the aerodynamic excellence and safety of each flight. In the realm of space exploration, it is instrumental in manufacturing critical components like solar cell substrates, sandwich panels, satellite interface brackets, and rocket fairings for satellites and carrier rockets, ensuring durability and superior performance. In the automotive industry, it plays a pivotal role in producing the car hood and tail, contributing to the vehicle's aesthetic appeal and structural integrity. Furthermore, our autoclave is indispensable in the sports equipment sector, used to create tennis racquets and skis, providing athletes with equipment that boasts exceptional strength and flexibility. In the medical field, it is employed in the production of prostheses and CT boards, offering patients advanced solutions that enhance comfort and functionality.
Our products are meticulously encased in a standard export package, featuring a fumigated wood box, U-steel, and steel frame, all tailored to meet rigorous sea transportation requirements. We collaborate with our dedicated professional shipping company to ensure that your product reaches its destination both swiftly and securely.
Qingdao Evertech Industry Co., Ltd. stands as a paragon of excellence in the realm of pressure vessel design, manufacturing, and exportation. We proudly hold esteemed manufacturing licenses for: ASME U, ASME U2, NB, PED, D1, D2, and A2 pressure vessels. Our research and development team, a powerhouse composed of over 20 senior experts and professional engineers, brings more than two decades of unparalleled professional experience to the table.This dedicated team focuses on sophisticated product design, innovative development, and meticulous program optimization, ensuring the delivery of high-quality solutions tailored to meet diverse operational requirements. Our expansive facilities cover a vast 70,000 square meters with 15,000 square meters dedicated to modern manufacturing plants. We are equipped to serve clients worldwide with an array of top-of-the-line products, including composite autoclaves, high-pressure autoclaves, high-pressure reactors, AAC autoclaves, deaerators, and pouring tank pressure vessels. With our offerings exceeding 800 sets, alongside over 20,000 high-quality pressure vessel heads, we deliver exceptional products and services that have garnered widespread acclaim.
100% Genuine Manufacturing Expertise
Markets:Our products primarily reach discerning customers in Europe, America, South America, India, and numerous other countries, reflecting our global footprint.
Factory and certifications:
1. What is max diameter we can do for you?
The maximum diameter which our company can make is 4.5m. And the length is up to your requirements.
2. How much capacity can you treat per tank at a time?
It is up to the diameter and length of the equipment designed by your demands.
3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is full-automatic operation system.
4. Can we install the equipment by ourselves?
Of course, we will provide you with detailed installation information.
Welcome to send me email any time.
Contact : Victoria