Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

Product Details
Customization: Available
After-sales Service: Engineers Available to Service
Warranty: 12 Months
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Registered Capital
1000000 USD
Type of Ownership
Limited Company
  • Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
  • Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
  • Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
  • Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
  • Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
  • Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Product Photo Show
  • Application Area
  • Packaging & Shipping
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
ETC
Function
Heat Pressure Vessel, Reaction Pressure Vessel
Application
Mixture
Material
Stainless Steel
Pressure
1.6MPa≤p<10.0MPa
Storage Medium
Moncombustible/Nontoxic
Pressure Level
Medium Pressure (1.6MPa≤p<10.0MPa)
Condition
New
Certification
ASME GB150 ISO9001 PED
OEM,ODM
Accpetable
Medium
Compressed Air or Nitrogen
Insulation Methods
Interior Thermal or External Thermal
Heating Methods
Electric,Oil
Shape
Elliptical Dish Head
Process
Mould+Precision Stamping+W
Style
Horizontal
Control Mode
PLC+Him/PC
Control Software
Tpc (Thermal Processing Control )
LCD Display
with LCD Display
Ultra High Temperature Alarm
Ultra High Temperature Alarm
Length
3-15m
Diameter
1-3m
Transport Package
Standard Export Packages or Customer′s Requirement
Specification
DN600-4500mm
Trademark
Evertech
Origin
Shandong, China (Mainland)
HS Code
8419899090
Production Capacity
200 Sets/Year

Packaging & Delivery

Package Size
500.00cm * 200.00cm * 220.00cm
Package Gross Weight
5000.000kg

Product Description

Product Description

 

Discover unparalleled precision and efficiency with our Composite Autoclave, meticulously crafted for the aerospace and automotive industries.

Harness the power of our Industrial Carbon Fiber High Pressure Autoclave, designed to meet the most demanding industrial requirements with ease. Also known as an industrial autoclave for composite materials, this specialized pressure vessel is expertly designed and manufactured to fabricate composite materials, making it one of our top-selling solutions. Our collection of industrial autoclave products is crafted to deliver exceptional performance and reliability.Composite materials, also known as composition materials or simply composites, are engineered by merging two or more constituent elements with distinctly different physical or chemical characteristics. This fusion results in a material that boasts unique properties not present in the individual components. The use of industrial composite autoclaves is one of the most effective and widely applicable techniques in the realm of composite production. During the manufacturing process, a meticulously assembled two-sided mold set, which forms both surfaces of the panel, is placed into the industrial autoclave. There, it benefits from the precise application of elevated pressure and temperature, ensuring optimal fabrication results.
Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors
Product Parameters

Specifications of Composite Curing Carbon Fiber Autoclave

No.

Diameter of autoclave body(m)

Effective length(m)

Highest working pressure(Mpa)

Highest working temperature(ºC)

Design pressure(Mpa)

Design temperature(ºC)

1

φ1.65

10-30

1.0(1.3)

184(195)

1.1(1.4)

187(198)

2

φ2

1.3

195

1.4

198

3

φ2

1.0

184

1.1

187

4

φ2.5

1.3

195

1.4

198

5

φ2.5

1.0

184

1.1

187

6

φ2.85

1.3

195

1.4

198

7

φ2.85

1.0

184

1.1

187

8

φ3

1.5

201

1.6

203

9

Φ3.2

1.6

204

1.5

198

10

Φ3.6

1.6

204

1.5

198

Detailed Photos

Our advanced equipment offers seamless integration of temperature, pressure, cooling, and process parameter scheduling, alongside real-time, online control for peak efficiency.

Core Systems Include:

1.Tank Integrity: It is crafted from a robust tank, complemented by a tank door, a high-temperature motor, and an air duct heat partition layer, creating a unified high-pressure and high-temperature resistant chamber.

2.Safety Interlock Mechanism: Comprising of an automatic pressure interlock, manual interlock, and an overpressure alarm system for unparalleled safety assurance.

3.Rapid Door Access System: Manual or automated swift access design ensures functionality even during power outages, allowing for seamless door operations.

4.Advanced Sealing Device: Featuring a silica gel-filled air seal capable of withstanding up to 500 degrees, it creates a highly secure, high-temperature, high-pressure containment.

5.Sophisticated Pressure System: Incorporates an air compressor, storage tank, pressure control valve, piping, pressure transducer, and gauge for precise pressure management.

6.Efficient Heating System: Utilizes stainless steel heating elements, a high-temperature fan, wind deflector, insulation, and a temperature control system to meet and maintain optimal internal temperature conditions.

7.Uniform Temperature Circulation System: It consists of a circulation fan, wind plate, and airflow guide to enhance heat distribution and ensure consistent temperature uniformity.

8.Comprehensive Vacuum System: It is composed of a vacuum pump, piping, vacuum gauge, and valve to establish optimal vacuum conditions for composite materials.

9.Intelligent Automatic Control System: Employs PLD and fuzzy logic control to achieve precise, comprehensive management of pressure, temperature, and cooling processes with real-time data recording.

Efficient Composite Autoclave Solutions for Aerospace and Automotive SectorsEfficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

Product Photo Show

Material of the Equipment: Crafted from Q345R steel, this special pressure vessel material boasts excellent mechanical and processing properties, making it ideal for demanding applications.

Welding Method: Employing the advanced automatic submerged arc welding technique, ensures superior productivity, exceptional weld quality, and minimizes labor efforts while eliminating harmful arc radiation.

Our company utilizes proprietary flaw detection technology to guarantee the highest product quality standards.

Door Opening Mechanisms: Versatile door operations include manual, electric, and hydraulic opening options to suit various needs.

Sealing Technique: Enhanced with a gas-filled silica gel seal ring, this equipment offers superior sealing performance, outperforming others and ensuring durability beyond a year.

Safety Interlocking Methods for Tank Door: Incorporates both automatic pressure and manual safety interlocking methods, effectively addressing and preventing incorrect operation for optimal safety.

Efficient Composite Autoclave Solutions for Aerospace and Automotive SectorsEfficient Composite Autoclave Solutions for Aerospace and Automotive SectorsEfficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

Application Area

Our state-of-the-art composite curing carbon fiber autoclave is extensively utilized across a diverse range of industries requiring high-performance composite structural materials. This remarkable technology finds its application in crafting the wings and tails of aircraft, enhancing the aerodynamic excellence and safety of each flight. In the realm of space exploration, it is instrumental in manufacturing critical components like solar cell substrates, sandwich panels, satellite interface brackets, and rocket fairings for satellites and carrier rockets, ensuring durability and superior performance. In the automotive industry, it plays a pivotal role in producing the car hood and tail, contributing to the vehicle's aesthetic appeal and structural integrity. Furthermore, our autoclave is indispensable in the sports equipment sector, used to create tennis racquets and skis, providing athletes with equipment that boasts exceptional strength and flexibility. In the medical field, it is employed in the production of prostheses and CT boards, offering patients advanced solutions that enhance comfort and functionality.
Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

Packaging & Shipping

Our products are meticulously encased in a standard export package, featuring a fumigated wood box, U-steel, and steel frame, all tailored to meet rigorous sea transportation requirements. We collaborate with our dedicated professional shipping company to ensure that your product reaches its destination both swiftly and securely.
Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

Company Profile

Qingdao Evertech Industry Co., Ltd. stands as a paragon of excellence in the realm of pressure vessel design, manufacturing, and exportation. We proudly hold esteemed manufacturing licenses for: ASME U, ASME U2, NB, PED, D1, D2, and A2 pressure vessels. Our research and development team, a powerhouse composed of over 20 senior experts and professional engineers, brings more than two decades of unparalleled professional experience to the table.This dedicated team focuses on sophisticated product design, innovative development, and meticulous program optimization, ensuring the delivery of high-quality solutions tailored to meet diverse operational requirements. Our expansive facilities cover a vast 70,000 square meters with 15,000 square meters dedicated to modern manufacturing plants. We are equipped to serve clients worldwide with an array of top-of-the-line products, including composite autoclaves, high-pressure autoclaves, high-pressure reactors, AAC autoclaves, deaerators, and pouring tank pressure vessels. With our offerings exceeding 800 sets, alongside over 20,000 high-quality pressure vessel heads, we deliver exceptional products and services that have garnered widespread acclaim.

Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

100% Genuine Manufacturing Expertise
Markets:Our products primarily reach discerning customers in Europe, America, South America, India, and numerous other countries, reflecting our global footprint.

Factory and certifications:

Efficient Composite Autoclave Solutions for Aerospace and Automotive Sectors

FAQ

1. What is max diameter we can do for you?

The maximum diameter which our company can make is 4.5m. And the length is up to your requirements.

2. How much capacity can you treat per tank at a time?

It is up to the diameter and length of the equipment designed by your demands.

3. Is the control system manual, semi-automatic or full-automatic?

Our basic control system is full-automatic operation system.

4. Can we install the equipment by ourselves?

Of course, we will provide you with detailed installation information.

Welcome to send me email any time.
Contact : Victoria

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