1. Description
Sandblasting room is mainly used to handle large parts or structures of special and complex work-piece, to achieve surface cleaning rust, increase the adhesion between the work-piece and coating and other effects. The spray gun installed in the sand blasting room can clean the surface of the parts by using compressed air as power, metal abrasive as blasting agent.
The work-piece is carried by the trolley, and the abrasive can be automatically sorted and automatically removed.
Doors
The service door is built in welded profiles and has a closing in steel plates, and is internally coated with abrasion resistant rubber. An exclusive sealing system prevents the loss of abrasive materials and makes the closing of the doors possible, without effort. Optionally, two doors can be supplied (tunnel type room) and one door for the operator. Sensors connected to the doors automatically interrupt the blasting operation when one of them is opened.
Luminaries
Each LED lamps construction and positioning enable maximum utilization of the luminosity. The fastening system allows easy removal, for maintenance.
Working chambers
Built in color steel tile, they are modulated in order to satisfy any dimension in height, width and length. Inside (except on the ceiling) there is a rubber coating that protects them against abrasion and helps in the acoustic insulation.
Horizontal transportation of abrasive material
This system combines the drive of scraper carts that conduct the abrasive material to the center of the working chamber, where it is collected by a screw conveyor (in some cases by a belt conveyor) which conducts the abrasive material up to the foot of the bucket elevator (abrasive materials purifier). On the whole floor surface, there is a grid that is covered with a perforated plate, which retains larger impurities or even small parts which may drop accidentally on the floor. This unique system used by CMV requires a much smaller installed power that the other systems, thanks to the friction coefficient (wear), which is much smaller in this system.
Control panel
Mounted on a shielded cabinet, it has thermal protection and interlocking for the motors, which makes it impossible to connect them in the incorrect order. Optionally, it is supplied with a PLC for the automatic control of the equipment. It meets the most important international standards, among which the 60204-1 of the EEC.
Blasting machine
It has a pressure vessel built in accordance with the EU standard, which is hydrostatically tested to operate at a pressure of 8 Bar (116PSI), with and outlet for one or more operators, with a remote pneumatic command and a full kit for the protection of the operator(s), and an air filter that is appropriate for human breathing. The machine also has a high-efficiency pneumatic system and high-performance nozzle(s). Optionally, it can be equipped with a level sensor for automatic feeding of abrasive material.
Abrasive materials purifier / Bucket elevator
The bucket elevator receives the abrasive in its hopper and lifts it to the purifier. The elevator features buckets in nodular cast iron that are highly resistant to abrasion and is driven by one gear motor. The abrasive materials purifier receives the abrasive material from the bucket elevator and, with a system that is adjustable through counterweights, forms a curtain with the abrasive material, through which an air stream passes, which is also adjustable, and which takes the dust and other residues that may be contaminating the abrasive material, to the exhaust system. The abrasive material, now free from impurities, drops into the silo that is located on the blasting machine. Optionally, the abrasive materials purifier can be supplied with a revolving screen.
Exhaust system
The combination of deflectors for air intake / outlet ensures an excellent operational visibility, and, due to their construction, eliminates the waste of abrasive material. Our model BMF-H dust collectors have cartridge filters with elements in Viledon(r), which, besides ensuring an extremely low volume of residual dust (approximately 2mg/m3), have a considerably long useful life (approximately 15,000 h of work). The cleaning of the filter system is done automatically by an electronically controlled pulse-jet system. Optionally, among other items, it is possible to supply the equipment with a noise damper / rear HEPA type filter, thus obtaining a volume of residual dust of about 0.4mg/m3.
2. Basic parameters
Model |
Size of room (mm) |
Size of jobs (mm) |
Spray gun quantity |
ETBR060605 |
6000×6000×5000 |
3000×3000×2500 |
2 |
ETBR060606 |
6000×6000×6000 |
3000×3000×3500 |
2 |
ETBR080605 |
8000×6000×5000 |
5000×3000×2500 |
2 |
ETBR080606 |
8000×6000×6000 |
5000×3000×3500 |
2 |
ETBR100606 |
10000×6000×6000 |
7000×3000×3500 |
2 |
ETBR150606 |
15000×6000×6000 |
12000×3000×3500 |
2 |
ETBR150806 |
15000×8000×6000 |
12000×5000×3500 |
2 |
ETBR180806 |
18000×8000×6000 |
15000×5000×3500 |
4 |
ETBR181008 |
18000×10000×8000 |
15000×7000×5500 |
4 |
Spray nozzle caliber(mm) |
Compressed air consumption(m3/min) |
Sand consumption(kg/h) |
Spraying area(m2/h) |
φ6 |
2.2 |
650 |
6 |
φ8 |
3.92 |
1160 |
10.7 |
φ10 |
6.1 |
1800 |
16.7 |
3. Reclaim floor system
----- Sweep-In Reclaim System
----- Single Screw Partial Reclaim System
----- U-Shaped Partial Reclaim System
----- H-Shaped Partial Reclaim System
----- Full Floor Reclaim System
4. Sandblasting effect
Frequently Asked Questions
Q1: How do I get the best price?
A: As you may know, the different type of blasting machine apply to the different price.
Q2: What machine suits me best?
A: Different workpieces and the different model apply to the different machine.
Please tell us what's kind of workpieces need to blast cleaning?
And what's MAX size of the workpieces ?
Then we will recommand the most suitable model and the best price for you.
Q3: In case of failure,how to do?
A: Call us----our enginners are online for 24-hours,and ready to serve you.
Replacement of damaged parts for free---For more information,please contact us
Q4: Are you trading company or manufacturer ?
A: We are factory.
Q5: How long is your delivery time?
A: Generally it is a week days if the goods are in stock. or it is 15 working days if the goods are not in stock, it is according to quantity.
Q6: How many people are needed to run the Evertech's shot blasting machine?
A: For Evertech's standard blasting unit, one people will be enough. But for the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accessory equipment and the whole line automaticity.
Q7: What does it cost to operate?
A: The highly efficient turbines require much less power that competitor's shot blast machines. Including abrasive consumption, power consumption and maintenance, the total operating cost averages from $5- $20 per hour. When comparing this to your current methods, keep in mind that the auto shot blasting machine is at least 4 to 5 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working. Labor costs are much lower, plus you will have a huge amount of extra capacity for cleaning.
Q8: What utilities are needed to run the blasting machine?
A: The electrical system runs on three-phase input and a transformer will be provided for your supply voltage if required. Clean and dry compressed air supply is also needed.
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