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Experience precision control with our PLC-Controlled Industrial High-Pressure Prepreg Composite Carbon Fiber Oven Autoclave. Designed for efficiency and reliability, this autoclave ensures top-tier results in composite fabrication.
Specifications of Composite Curing Carbon Fiber Autoclave
|
No. |
Diameter of autoclave body(m) |
Effective length(m) |
Highest working pressure(Mpa) |
Highest working temperature(ºC) |
Design pressure(Mpa) |
Design temperature(ºC) |
|
1 |
φ1.65 |
10-30 |
1.0(1.3) |
184(195) |
1.1(1.4) |
187(198) |
|
2 |
φ2 |
1.3 |
195 |
1.4 |
198 |
|
|
3 |
φ2 |
1.0 |
184 |
1.1 |
187 |
|
|
4 |
φ2.5 |
1.3 |
195 |
1.4 |
198 |
|
|
5 |
φ2.5 |
1.0 |
184 |
1.1 |
187 |
|
|
6 |
φ2.85 |
1.3 |
195 |
1.4 |
198 |
|
|
7 |
φ2.85 |
1.0 |
184 |
1.1 |
187 |
|
|
8 |
φ3 |
1.5 |
201 |
1.6 |
203 |
|
|
9 |
Φ3.2 |
1.6 |
204 |
1.5 |
198 |
|
|
10 |
Φ3.6 |
1.6 |
204 |
1.5 |
198 |
Autoclave for Composite Material
Our state-of-the-art composite curing carbon fiber autoclave is an essential tool across a diverse range of industries that demand high-performance composite structural materials. From the aerospace domain, it expertly caters to crafting critical components like aircraft wings and tails. In the realm of space technology, it's indispensable for manufacturing solar cell substrates, intricate sandwich panels, robust satellite interface brackets, and aerodynamic rocket fairings for satellites and carrier rockets. Meanwhile, in the automotive industry, our autoclave is pivotal in the production of car hoods and tails, delivering unmatched durability and precision. The sports equipment sector benefits too, with tennis racquets and skiing equipment forged to perfection. Even the healthcare field taps into its capabilities, producing prostheses and advanced CT boards with the utmost care and precision. This autoclave is a testament to innovation, pushing the boundaries of what's possible in composite material applications.
Our state-of-the-art equipment offers unparalleled precision with real-time online control for temperature, pressure, cooling, and process parameters, ensuring seamless operation and optimal efficiency.
Main systems as follows:
1. Tightness of tank: It is expertly crafted with a tank, tank door, high-temperature motor, and air duct heat partition layer, forming a robust high-pressure, high-temperature resistant chamber.
2. Safety interlock: Features a sophisticated pressure automatic interlock, manual interlock, and over-pressure alarm device for maximum safety assurance.
3. Quickly open door device: Manual or automatic quick-open design ensures door functionality even during power outages, providing reliability and convenience.
4. Sealing device: The door is reinforced with a silica gel air seal, capable of withstanding temperatures up to 500 degrees, ensuring a secure high-temperature, high-pressure environment.
5. Pressure system: Comprising an air compressor, storage tank, pressure control valve, piping, pressure transformer, and pressure gauge, this system guarantees precise pressure transfer and control.
6. Heating system: Utilizes stainless steel heating pipes, a high-temperature fan, wind plate, insulation layer, and temperature control system to meet and maintain maximum internal tank temperature efficiently.
7. Temperature circulation system: It integrates a circulation fan, wind plate, and guide flow cover, enhancing heat transfer and circulation for a consistent temperature profile.
8. Vacuum system: It is composed of a vacuum pump, piping, vacuum gauge, and vacuum valve to establish and maintain optimal vacuum conditions for composite materials.
9. Automatic control system: Employs PLD and fuzzy control technology to deliver comprehensive high-precision control over pressure, temperature, and cooling, with real-time data recording for process optimization.
• Material of the Equipment: The equipment is crafted from Q345R steel, renowned for its exceptional comprehensive mechanical and processing properties, making it a specialized material for pressure vessels.
• Welding Method: Employing automatic submerged arc welding, this method stands out with its high productivity, impeccable weld quality, and reduced labor effort. It also eliminates arc radiation, ensuring a safer working environment.
• Our company employs specialized flaw detection techniques to guarantee the unrivaled quality and integrity of our products.
• The Ways to Open the Door: Multiple options available: manual operation, electric door opening, and hydraulic door opening, providing flexibility to meet diverse operational needs.
• The Sealing Way: Equipped with a gas-filled silica gel seal ring, the sealing performance of our equipment exceeds standard expectations, offering unparalleled seal integrity and ensuring more than a year of reliable service life.
• Safety Interlocking Methods of the Door of the Tank: Incorporating both automatic pressure safety interlocking and manual safety interlocking methods, these features address and resolve potential safety concerns arising from operational errors.
Our products boast a meticulously crafted standard export package, featuring fumigated wood boxes, robust U-steel, and a durable steel frame, all designed to meet rigorous sea transportation standards. Partnered with our in-house professional shipping company, we guarantee that your order will arrive at its destination both swiftly and securely, ensuring complete peace of mind.
Qingdao Evertech Industry Co., Ltd. is renowned as a distinguished designer, manufacturer, and exporter of pressure vessels. With prestigious manufacturing credentials, we are positioned as leaders in the industry. We possess ASME U, ASME U2, NB, PED, D1, D2, and A2 pressure vessel certifications. Our research and development team is composed of over 20 experienced experts and skilled engineers, boasting more than two decades of specialized expertise.The team is dedicated to the innovative design, progressive development, and optimization of product programs, offering premium solutions tailored to specific user needs across varied operational contexts. Our company spans an impressive 70,000 square meters of manufacturing space and 15,000 square meters of state-of-the-art production facilities. We are capable of supplying a comprehensive range of products, including composite autoclaves, high-pressure autoclaves, high-pressure reactors, AAC autoclaves, deaerators, and pouring tank pressure vessels, numbering over 800 units. Additionally, we deliver more than 20,000 high-quality pressure vessel heads, earning us extensive acclaim for our exceptional products and services.
100% Real Manufacturer
Markets:Our products are primarily distributed across Europe, America, South America, India, and various other international markets.
Factory and certificates:
1. What is max diameter we can do for you?
The maximum diameter which our company can make is 4.5m. And the length is up to your requirements.
2. How much capacity can you treat per tank at a time?
It is up to the diameter and length of the equipment designed by your demands.
3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is full-automatic operation system.
4. Can we install the equipment by ourselves?
Of course, we will provide you with detailed installation information.
Welcome to send me email any time.
Contact : Victoria
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