1. Description
Monorail conveyor (hanging chain) / overhead rail / tunnel shot blasting machine is suitable for iron castings, steel casting, forging and stamping workpiece cleaning, particularly suitable for forging, casting workpiece cleaning, to remove the adhering sand, rust, scale, dirt of workpiece surface, make the workpiece presents clean surface, eliminate the internal stress of workpiece, improve the fatigue resistance, increase the workpiece painting adhesion, and eventually to improve workpiece surface and inner quality.As a rule, overhead rail shot blasting machine is offered either for batch and continuous processing.
This series has three types: continuous mix, step-by step and accumulating roller conveyor. The workpieces, along with the pendent chain, move continuously or step by step, or by accumulating roller conveyor transportating. they can stop at given position and shot blasting room. It is very easy and exact to finish the static loading/unloading and shot blasting works. the single hook can load capacity of 50-2000kg, accumulating roller chains has unique advantages:high efficiency and reliable operation.
It is particularly recommended for high output and in-line production and painting installations.
2. Features
• Blast wheels for outstanding speed without sacrificing coverage.
• Wide range of machine types for different production rates and work pieces of different sizes
• High production rates, high blast cleaning performance
• Economical abrasive consumption. With 3 classes full flow curtain hammer style abrasive reclaim system. The abrasive media is cleaned and recycled, reducing disposal and minimizing abrasive costs.
• The number and power of the turbines are chosen according to the requirement production rate.
• PLC control system, stable quality and easy to get support from local.
• Sweden Standard descaling effect
• Switzerland +GF+DISA technology blast abrator
• Steel plate blast cleaning machine adopt PLC auto control and manual control method
• Auto-detection, auto-alarm and auto-cutout. Alarm system adopts audible and visual alarm.
• Setup safety interlock device between systems
• Dust collector with Pulse-jet cleaning bag filter to remove dust
• Component key parts adopt world famous brand, such as Siemens, Omron, Mitsubishi.
• Can be designed and manufactured according to the order.
• Easy operation
• High operational safety
• Easy integration into existing production lines
• 20 years experienced engineers, customized service avaliable.
• After-sale service support will be provided within 24hours.
3. Technical Parameter
| Model Item |
Q383 |
Q384 |
Q385 |
Q483 |
Q485 |
Q4810 |
Q583 |
Q5810 |
| Max weight ofwork piece(kg) |
250 |
400 |
500 |
300 |
500 |
800 |
300 |
1000 |
| Size of work piece(mm) |
Φ500*1000 |
Φ700*1200 |
Φ700*1500 |
Φ1000*1400 |
Φ1200*1700 |
Φ700*2400 |
Φ1000*1500 |
Φ750*2400 |
| Blasting capacity(kg/min) |
4*250 |
6*250 |
5*250 |
2*250 |
3*250 |
6*360 |
4*250 |
6*360 |
| Productivity(hook/h) |
50,65,38,49 |
70,80 |
75 |
10 |
10 |
10 |
30-60 |
50 |
| Speed of hanging chain(m/min) |
0.5,0.65 |
0.8,0.93 |
0.65 |
2.44 |
7.34 |
2.44 |
Converter speed |
Converter speed |
| Distance of hanging chain(mm) |
600,800 |
800 |
800 |
2560 |
2560 |
2560 |
1000 |
2560 |
| Total ventilation capacity(m3/h) |
18000 |
26500 |
23700 |
6000 |
10000 |
25000 |
18000 |
25000 |
| Power(without dedusting) |
75.3 |
122.6 |
106.75 |
38.75 |
58.43 |
85 |
127.25 |
160 |
| Overall dimesion(mm) |
6000*2800*4200 |
6000*3200*4600 |
7000*3600*4000 |
8450*5350*5003 |
12235*5410*9411 |
4500*5350*5003 |
18000*5960*6440 |
17700*9615*10000 |
| Machine weight(kg) |
7500 |
8200 |
8800 |
11150 |
18365 |
11300 |
12000 |
15000 |
Tunnel type shot blasting machine:
| Type |
TB 300×600 |
TB 500×1200 |
TB 800×2000 |
TB 1000×2500 |
TB 1200×3000 |
| Max. Workpiece Diameter(mm) |
300 |
500 |
800 |
1000 |
1200 |
| Max. Workpiece Length(mm) |
600 |
1200 |
2000 |
2500 |
3000 |
Machine overall size
(Width×Height×Length) |
4700×5400×14000 |
6100×5600×16000 |
6700×6500×25000 |
7900×10500×52000 |
7500×6300×52000 |
| Work speed (m/min) |
0.5-3 |
0.5-3 |
0.5-3 |
0.5-3 |
0.5-3 |
| Number of blast wheels |
4 |
8 |
12 |
12 |
12/16 |
| Power per blast wheel (kW) |
7.5 |
7.5/11 |
11/15 |
11/15/18.5 |
11/15/18.5 |
| Foundation pit |
No |
Yes |
Yes |
Yes |
Yes |
4. Photos
Frequently Asked Questions
Q1: How do I get the best price?
A: As you may know, the different type of blasting machine apply to the different price.
Q2: What machine suits me best?
A: Different workpieces and the different model apply to the different machine.
Please tell us what's kind of workpieces need to blast cleaning?
And what's MAX size of the workpieces ?
Then we will recommand the most suitable model and the best price for you.
Q3: In case of failure,how to do?
A: Call us----our enginners are online for 24-hours,and ready to serve you.
Replacement of damaged parts for free---For more information,please contact us
Q4: Are you trading company or manufacturer ?
A: We are factory.
Q5: How long is your delivery time?
A: Generally it is a week days if the goods are in stock. or it is 15 working days if the goods are not in stock, it is according to quantity.
Q6: How many people are needed to run the Evertech's shot blasting machine?
A: For Evertech's standard blasting unit, one people will be enough. But for the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accessory equipment and the whole line automaticity.
Q7: What does it cost to operate?
A: The highly efficient turbines require much less power that competitor's shot blast machines. Including abrasive consumption, power consumption and maintenance, the total operating cost averages from $5- $20 per hour. When comparing this to your current methods, keep in mind that the auto shot blasting machine is at least 4 to 5 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working. Labor costs are much lower, plus you will have a huge amount of extra capacity for cleaning.
Q8: What utilities are needed to run the blasting machine?
A: The electrical system runs on three-phase input and a transformer will be provided for your supply voltage if required. Clean and dry compressed air supply is also needed.
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