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Specifications of Composite Curing Carbon Fiber Autoclave: Embrace the cutting-edge standards with our Industrial Composite Curing Autoclave, meticulously engineered for precision and efficiency. Designed with a PLC control system, this remarkable autoclave offers unparalleled reliability in composite curing, ensuring your production process is seamless and superior. Experience the future of composite manufacturing with enhanced specifications tailored to elevate your operational excellence.
|
No. |
Diameter of autoclave body(m) |
Effective length(m) |
Highest working pressure(Mpa) |
Highest working temperature(ºC) |
Design pressure(Mpa) |
Design temperature(ºC) |
|
1 |
φ1.65 |
10-30 |
1.0(1.3) |
184(195) |
1.1(1.4) |
187(198) |
|
2 |
φ2 |
1.3 |
195 |
1.4 |
198 |
|
|
3 |
φ2 |
1.0 |
184 |
1.1 |
187 |
|
|
4 |
φ2.5 |
1.3 |
195 |
1.4 |
198 |
|
|
5 |
φ2.5 |
1.0 |
184 |
1.1 |
187 |
|
|
6 |
φ2.85 |
1.3 |
195 |
1.4 |
198 |
|
|
7 |
φ2.85 |
1.0 |
184 |
1.1 |
187 |
|
|
8 |
φ3 |
1.5 |
201 |
1.6 |
203 |
|
|
9 |
Φ3.2 |
1.6 |
204 |
1.5 |
198 |
|
|
10 |
Φ3.6 |
1.6 |
204 |
1.5 |
198 |
Our cutting-edge equipment is engineered to deliver exceptional performance by enabling precise control over temperature, pressure, cooling, and process parameters. Experience real-time, on-line monitoring to ensure optimal outcomes.
Main systems include the following innovative features:
1.Tightness of Tank: The tank is meticulously constructed using a robust tank body, a secure tank door, a high-temperature motor, and an air duct heat partition layer. Together, these create a formidable high-pressure, high-temperature resistant tank.
2.Safety Interlock System: Our multi-layered safety system integrates automatic pressure interlocks, manual interlocks, and over-pressure alarm devices for unparalleled safety assurance.
3.Quickly Open Door Device: Enjoy the convenienceof manual or automatic quick-open capabilities, ensuring door operation even during power outages.
4.Sealing Device: Our door employs a high-quality silica gel filling air seal, capable of withstanding up to 500 degrees, creating a reliable high-temperature, high-pressure sealed environment.
5.Pressure System: This sophisticated system encompasses an air compressor, storage tank, pressure control valve, piping, pressure transformer, and a precision pressure gauge to ensure consistent pressure management.
6.Heating System: Featuring stainless steel heating pipes, high-temperature fans, wind plates, insulation layers, and a state-of-the-art temperature control system, our heating solution meets all maximum temperature requirements efficiently.
7.Temperature Circulation System: This system is composed ofhigh-performance circulation fans, wind plates, and guide flow covers, ensuring even heat distribution and uniform temperature throughout.
8.Vacuum System: This system comprises a powerful vacuum pump, piping, vacuum gauge, and vacuum valve, providing the perfect vacuum conditions for composite material processing.
9.Automatic Control System: Leveraging advanced PLD and fuzzy control technology, our system delivers precise, full-process pressure, temperature, and cooling management, with real-time data recording for superior control.
• Material of the Equipment: Crafted from Q345R steel, celebrated for its outstanding mechanical and processing properties, this material is specifically engineered for pressure vessels.
• Welding Method: Utilizing automatic submerged arc welding, this technique offers exceptional productivity, superior weld quality, and minimizes labor intensity, all while eliminating arc radiation.
• Our company employs specialized flaw detection systems, ensuring unparalleled product quality.
• Door Opening Options: Versatile door opening mechanisms include manual, electric, and hydraulic options, catering to diverse operational needs.
• Sealing Method: Equipped with a gas-filled silica gel seal ring, the sealing performance is remarkably superior, extending the equipment's lifespan beyond a year.
• Safety Interlocking Methods for the Tank Door: Featuring both automatic and manual pressure safety interlocking methods, this ensures operational safety and addresses potential misoperation risks.
Our cutting-edge composite curing carbon fiber autoclave is making waves across various high-tech sectors where composite structural materials are pivotal. It finds its esteemed applications in the aviation industry for the crafting of aircraft wings and tails; in the space industry, enhancing solar cell substrates, sandwich panels, satellite interface brackets, and rocket fairings for both satellites and carrier rockets. Furthermore, it is instrumental in the automotive industry for the precision crafting of car hoods and tails. Sports enthusiasts benefit from its use in manufacturing tennis racquets and skis, ensuring optimal performance. In the medical field, it aids in producing high-quality prostheses and CT boards, showcasing its versatility and indispensable role across industries.
Our products are meticulously packaged in standard export containers, ensuring maximum protection with fumigated wooden boxes, robust U-steel, and sturdy steel frames, all designed to meet rigorous sea transportation requirements. With our dedicated and professional shipping company, we guarantee that your product will reach its destination promptly and securely, providing you with peace of mind and unsurpassed reliability in delivery.
Qingdao Evertech Industry Co., Ltd. stands as a premier expert in the realm of pressure vessel design, manufacturing, and export. With esteemed certifications and manufacturing licenses in hand, we lead the industry with unparalleled expertise. We proudly hold prestigious licenses including ASME U, ASME U2, NB, PED, D1, D2, and A2. Our research and development team, a powerhouse of over 20 senior experts and adept engineers with 20+ years of experience, relentlessly pursues innovation and excellence.This dedicated team is at the forefront of product design, development, and program optimization, offering top-tier solutions tailored to meet diverse operational needs. Our dynamic company extends across a vast area, boasting a 70,000 square meter manufacturing base and 15,000 square meters of state-of-the-art facilities. We cater to customers both domestically and internationally with an array of products such as composite autoclaves, high-pressure autoclaves, AAC autoclaves, high-pressure reactors, deaerators, and pouring tank pressure vessels. Our impressive output includes over 800 units of these equipment types, along with over 20,000 high-quality pressure vessel heads, earning us universal acclaim for our products and services.
100% Genuine Manufacturer
Markets:Our products are predominantly distributed across Europe, America, South America, India, and numerous other regions, showcasing our global reach.
Factory and certificates:
1. What is max diameter we can do for you?
The maximum diameter which our company can make is 4.5m. And the length is up to your requirements.
2. How much capacity can you treat per tank at a time?
It is up to the diameter and length of the equipment designed by your demands.
3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is full-automatic operation system.
4. Can we install the equipment by ourselves?
Of course, we will provide you with detailed installation information.
Welcome to send me email any time.
Contact : Victoria
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