| Customization: | Available |
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| After-sales Service: | Engineers Available to Service |
| Warranty: | 12 Months |
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Specifications of Composite Curing Carbon Fiber Autoclave
|
No. |
Diameter of autoclave body(m) |
Effective length(m) |
Highest working pressure(Mpa) |
Highest working temperature(ºC) |
Design pressure(Mpa) |
Design temperature(ºC) |
|
1 |
φ1.65 |
10-30 |
1.0(1.3) |
184(195) |
1.1(1.4) |
187(198) |
|
2 |
φ2 |
1.3 |
195 |
1.4 |
198 |
|
|
3 |
φ2 |
1.0 |
184 |
1.1 |
187 |
|
|
4 |
φ2.5 |
1.3 |
195 |
1.4 |
198 |
|
|
5 |
φ2.5 |
1.0 |
184 |
1.1 |
187 |
|
|
6 |
φ2.85 |
1.3 |
195 |
1.4 |
198 |
|
|
7 |
φ2.85 |
1.0 |
184 |
1.1 |
187 |
|
|
8 |
φ3 |
1.5 |
201 |
1.6 |
203 |
|
|
9 |
Φ3.2 |
1.6 |
204 |
1.5 |
198 |
|
|
10 |
Φ3.6 |
1.6 |
204 |
1.5 |
198 |
Autoclave for Composite Material
Our advanced composite curing carbon fiber autoclave is extensively utilized across a multitude of industries that require robust composite structural materials. Its applications are vast, encompassing crucial components such as the wings and tails of aircraft, offering exceptional strength and durability. Furthermore, it plays a pivotal role in the aerospace industry, being an integral part of solar cell substrates, sandwich panels, satellite interface brackets, and rocket fairings for satellites and carrier rockets. In the automotive sector, our autoclave is key in manufacturing hoods and tails for vehicles, ensuring high-performance results. Additionally, it is indispensable in the sports industry for creating tennis racquets and skis, catering to high-end exercise enthusiasts. In the realm of healthcare, our autoclave contributes to the production of prostheses and CT boards, supporting the creation of critical medical equipment.
Our state-of-the-art equipment effortlessly enables precise temperature regulation, pressure management, cooling optimization, and meticulous process parameter timing, all through cutting-edge real-time online control.
The main systems offered include:
1. Tank Tightness: This is ingeniously constructed from a sturdy tank, secure tank door, high-temperature motor, air duct, and a heat partition layer, all seamlessly integrated to form an exceptionally high-pressure and high-temperature resistant tank.
2. Safety Interlock: Comprising an automated pressure interlock, a manual interlock, and an over-pressure alarm device, this system ensures unparalleled safety.
3. Rapid Door Release Device: Thesophisticateddesign allows for both manual and automatic quick opening. Remarkably, even during power outages, you can effortlessly open and close the door with ease.
4. Advanced Sealing Device: Featuring a silica gel air-filled door seal, it can withstand extreme temperatures up to 500 degrees, forming an impeccably high-temperature, high-pressure sealed environment.
5. Pressure System: This comprehensive system includes an air compressor, storage tank, pressure control valve, pipes, pressure transformer, and precise pressure gauges for optimal pressure transfer and control.
6. Efficient Heating System: Equipped with a robust stainless steel heating pipe, high-temperature fan, wind plate, insulation layer, and temperature control system, this system perfectly meets the maximum temperature requirements of the interior tank, facilitating rapid temperature elevation.
7. Temperature Circulation System: Itcomprises a circulation fan, wind plate, and guide flow cover, significantly enhancing heat transfer and circulation to maintain a consistently uniform temperature throughout.
8. Sophisticated Vacuum System: Thissystem is crafted from a vacuum pump, pipes, vacuum gauge, and vacuum valve, ensuring an optimal vacuum condition for composite materials.
9. Automated Control System: Utilizing advanced PLD and fuzzy control technologies, this system achieves unparalleled precision in controlling pressure, temperature, and cooling throughout the entire process, with timely recording for utmost accuracy.
• Material of the Equipment: Crafted from Q345R steel, this exceptional material boasts outstanding comprehensive mechanical and processing properties, specifically designed for use in pressure vessels.
• Welding Method: Our advanced automatic submerged arc welding technique offers unparalleled advantages, delivering high productivity and exceptional weld quality while minimizing labor intensity. This method also eliminates arc radiation, ensuring a safer working environment.
• We employ dedicated flaw detection systems to guarantee superior product quality and performance.
• Door Opening Mechanisms: Experience ultimate flexibility with multiple door opening options: manual, electric, or hydraulic, catering to diverse operational needs.
• Sealing Technique: Our equipment features a premium gas-filled silica gel seal ring, providing a superior sealing effect unmatched by others. Furthermore, the equipment's longevity exceeds one year, ensuring lasting reliability.
• Door Safety Interlocking Methods: Featuring both automatic and manual pressure safety interlocking methods, our system effectively resolves safety issues associated with incorrect operations, offering peace of mind.
We take great pride in ensuring that our products are packaged with the utmost care and precision, utilizing standard export packaging techniques. Each item is carefully encased in fumigated wood boxes, supported by U-steel and durable steel frames to meet stringent sea transportation requirements. In partnership with our highly skilled professional shipping company, we guarantee that your product will reach its destination safely and swiftly, providing you with peace of mind and assurance of quality.
Qingdao Evertech Industry Co., Ltd. stands as a beacon of innovation and expertise in the realm of pressure vessel design, manufacturing, and exportation. Proudly holding esteemed manufacturing licenses for ASME U, ASME U2, NB, PED, D1, D2, and A2 pressure vessels, we are a powerhouse of talent with a team of over 20 senior experts and professional engineers. Boasting more than two decades of industry-leading experience,our dedicated research and development team excels in product design, development, and program optimization. We are committed to delivering high-quality, tailored solutions that meet the unique requirements of our users across varied operating conditions. Our company spans a vast area of 70,000 square meters of manufacturing base and hosts a state-of-the-art 15,000 square meter modern manufacturing plant. We offer a diverse array of products, serving clients domestically and internationally with composite autoclaves, high pressure autoclaves, high pressure reactors, AAC autoclaves, deaerators, and pouring tank pressure vessels with a portfolio boasting more than 800 sets of pressure vessels and over 20,000 sets of pressure vessel heads. Our commitment to excellence has earned us widespread acclaim for our superior quality products and services.
100% Real Manufacturer
Markets:Our products find their way primarily to Europe, America, South America, India, and a host of other countries, showcasing our global reach and commitment to excellence.
Factory and certificates:
1. What is max diameter we can do for you?
The maximum diameter which our company can make is 4.5m. And the length is up to your requirements.
2. How much capacity can you treat per tank at a time?
It is up to the diameter and length of the equipment designed by your demands.
3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is full-automatic operation system.
4. Can we install the equipment by ourselves?
Of course, we will provide you with detailed installation information.
Welcome to send me email any time.
Contact : Victoria
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