Rubber Vulcanization Chamber/Curing Autoclave for Rubber Processing Vulcanizer

Product Description

Rubber Vulcanization Chamber/Curing Autoclave for Rubber Processing Vulcanizer

 

Product Description

 

Rubber vulcanization autoclave is a chemical process at a given pressure, temperature and time for converting natural rubber into more durable materials by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between individual polymer chains. Vulcanized materials are less sticky and have superior mechanical properties. And vulcanization autoclave is used widely for this chemical process.

Characteristics:
Heating type: Steam indirect heating
Opening door type: Manual quick opening, single man can easily complete all the steps. This design is the most advanced way and idea of opening the door. Open and close the door normally when it is power failure.
Sealing Method: The door uses inflatable silicone sealing ring, which is simple and convenient to maintain and the sealing effect is obviously better than other methods with more than 2 years of service life.
Safety chain type: 3 sets of safety interlock devices are designed at the tank door. It solves the safety problems caused by mistaken operation completely.
(1)Pressure automatic safety chain (2) Manual safety chain (3) Sealing ring safety chain
Control Type: PLC Computer Full-automatic Control, Computer Semi-automatic Control and Manual Control
Insulation Type: It uses double layer external insulation, saving thirty percent of energy consumption than ordinary insulation.
Loading mode: There are two 36# steel rail with the national standard in the tank. A filtering net is covered in the discharge hole which is easy to clean the sundries without clogging the outlet.



Rubber Vulcanizing Autoclave Tank Features:
1. The body and bottom of autoclave is made of carbon steel.
2. Steam is filled into from the bottom of boiler, pneumatic angle seat valve controls air inlet automatically.
3. There are many holes regularly arrange on the surface of diffusion to diffuse steam evenly, temperature is uniformly distribute in the boiler.
4. Autoclave can be automatically heat up and vulcanize after setting procedures; it will be stop working and raise an alarm when finishing.
5. Four safety interlocks ensure the safety in the curing process. Meanwhile, the door can't be opened when there is pressure in the autoclave.
6. Insulation material is filled into the body to keep warming.
7. We adopt advanced design concept and manufacture. It can improve the effect of vulcanizing.
8. The size of equipment can be designed to satisfy customers' requirement.

Application
1. Mainly used for rubber products, hoses, rubber roller and other vulcanization
2. Rubber vulcanizing autoclave is widely cured with rubber products for mechanical properties such as: new tire curing, tire refurbishment, hose, roller, cable, pipe vulcanization
3. Capsules, rubber sheet, rubber gloves, rubber shoes, tape, lined rubber, rubber cloth, rubber and other products vulcanization.
4. Rubber vulcanizing autoclave is also widely used for wood degreasing, hydrolysis, wood dipping, wood shaping, oxidizing,autoclaving, wood cooking, wood impregnation and wood drying, etc.
 

Product Parameters

 

Item	ETR800	ETR1200	ETR1500	ETR1700	ETR2000	ETRVA2600
Inner diameter(mm)	800	1200	1500	1700	2000	2600
Canister length(mm)	22000	3000	3000	4000	5000	10000
Number of lid sawtooth	12	12	14	14	16	24
thickness of lid (mm)	10	10	10	10	16	14
Thickness of the tank body(mm)	10	10	10	10	12	14
Working pressure(Mpa)	0.8	0.8	0.8	0.8	0.8	0.55
Dimensions(mm)(L*W*H)	22766*1445*1170	4010*1575*1670	3960*2150*2050	4925*2162*2070	6200*2590*2424	11722*3360*4136
Weight(Kg)	5580	2017	2950	3835	6500	16775

 

Certifications

 

Packaging & Shipping

Company Profile

 

 

Our Advantages

 

FAQ

 

1. The payment term of our company.
 The payment should be LC, T/T or D/P.

2. Will you install and maintaince the machine to customer company?
My company could offer the install at customer company, also my company could offer turnkey project.

3. What is the after-sell service?
The guarantee time is 1 year after the customer get the machine. Within one year, we could offer free spare parts. video meeting training, if customer need, we could go to customer company for repair.

4. How about the quality control in your factory?
Evertech has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.



5 : Do you provide any spare parts with machine?
Yes, We will provide one set standard spare parts to customer according to different machines.