| Customization: | Available |
|---|---|
| Warranty: | 2 Years |
| Control Type: | PLC |
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Banbury dispersion mixer/Banbury rubber kneader machine/internal kneader/CE,SGS Certification
1.Mixing Chamber & Rotors
2.Side Board and Pressure Lid
3.Mechanical Seals and Chamber Tilting
4.Electrical Control Panel
55L rubber kneader machinery
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
Rotor:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
Dust sealing device:'
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.
.
parameters of rubber kneader
|
Parameters |
Type |
|||
|
X(S)N-35/30 |
X(S)N-55/30 |
X(S)N-75/30 |
X(S)N-110 |
|
|
Net chamber volume |
75 |
125 |
175 |
250 |
|
Working volume |
35 | 55 | 75 |
120 |
|
Front/back rotor friction ratio |
1.22 |
1:1.22 |
1:1.22 |
1.22 |
|
Power |
55 | 75 | 95 |
160 |
|
Main motor rotation speed |
985 |
985 |
985 |
985 |
|
Turn angle |
140 |
140 |
140 |
140 |
|
Size |
3200*1900*2950 |
3750*1951*3051 |
3761*2143*3050 |
3930*3000*3660 |
Construction Features
1. With completely condition, materials are mixed or plasticated under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stale quality
2. Spiral angle and over lapping length of blades of the rotors are of reasonable design and make the materials to be dispersed uniformly
3. Surface where is contacted with the materials are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant
4. Jacket construction is adopted in parts that surfaces contact with materials to achieve excellent water-cooling or steam heating effect and fit in with the needs of plastics and rubber processing technology
Banbury dispersion mixer/Banbury rubber kneader machine/internal kneader/CE,SGS Certification
1.Mixing Chamber & Rotors
2.Side Board and Pressure Lid
3.Mechanical Seals and Chamber Tilting
4.Electrical Control Panel
55L rubber kneader machinery
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
Rotor:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
Dust sealing device:'
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.
.
parameters of rubber kneader
|
Parameters |
Type |
|||
|
X(S)N-35/30 |
X(S)N-55/30 |
X(S)N-75/30 |
X(S)N-110 |
|
|
Net chamber volume |
75 |
125 |
175 |
250 |
|
Working volume |
35 | 55 | 75 |
120 |
|
Front/back rotor friction ratio |
1.22 |
1:1.22 |
1:1.22 |
1.22 |
|
Power |
55 | 75 | 95 |
160 |
|
Main motor rotation speed |
985 |
985 |
985 |
985 |
|
Turn angle |
140 |
140 |
140 |
140 |
|
Size |
3200*1900*2950 |
3750*1951*3051 |
3761*2143*3050 |
3930*3000*3660 |
Construction Features
1. With completely condition, materials are mixed or plasticated under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stale quality
2. Spiral angle and over lapping length of blades of the rotors are of reasonable design and make the materials to be dispersed uniformly
3. Surface where is contacted with the materials are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant
4. Jacket construction is adopted in parts that surfaces contact with materials to achieve excellent water-cooling or steam heating effect and fit in with the needs of plastics and rubber processing technology
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