Customization: | Available |
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Warranty: | 2 Years |
Control Type: | PLC |
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Introduction:
Two roll mixing machine are engineered to provide unmatched performance for masticating and kneading natural rubber,synthetic rubber , EVA or PVC pellets with various chemical materials,This machine is mainly used to plastic ,hot mill and mixing mill of natural and synthetic rubber for rubber product factory
Application:
Plastic open two roll mixing mill. It is widely used in rubbers and plastics industry for polymer mixing, such as PVC, color master batch. It consists of roll, bearing, gap adjusting device, electric control system, safety device, etc.
Feature:
1. Construction of mill rolls: drilled roll, bored roll, grooved roll
2. We can design speed ratio as per customers' formula and processing requirements.
3. Frame, frame cap and base are welded and treated by annealing for stress relieving.
4. Rolls material is chilled cast alloy iron which hardness is reach to 70HB.
5 Brake and emergency stop device can ensure the safety of personnel and equipment.
6 Auto feeding oil or grease lubrication, it is easy to maintain and protect machine.
7 Human nature designed controlling system ensure labor safety.
8. . Methods of adjusting roll nip: manual or electric
Intelligent control panel and PLC control system:
1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.
2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.
3. The control system is capable of remote import of the process recipe and data monitoring, communicating with MES via Ethernet communication interface.
4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided.
Technical parameters:
Model |
|
ZL-3018-76 |
ZL-3018-120 |
Zl-3018-160 |
ZL-3018-200 |
Zl-3018-230 |
Zl-3018-300 |
ZL-3018-400 |
Diameter of roll |
mm |
76 |
120 |
160 |
200 |
230 |
300 |
400 |
Length of roller face |
mm |
300 |
350 |
350 |
500 |
650 |
650 |
900 |
Mixing Capacity |
kg |
0.002-0.6 |
0.002-2 |
0.002-2.8 |
0.002-5 |
0.005-10 |
1-15 |
5-30 |
Front roll surface speed |
rpm |
19 |
19 |
19 |
19 |
19 |
19 |
19 |
Friction ratio |
|
1:1.30 |
1:1.35 |
1:1.35 |
1:1.35 |
1:1.27 |
1:1.27 |
1:1.27 |
Roll gap range |
mm |
0-3 |
0-6 |
0-6 |
0-8 |
0-12 |
0-12 |
0-15 |
Driving Power |
KW |
1 |
1.5 |
2.2 |
7.5 |
11 |
30 |
37 |
Heating Mode |
Electricity heating , Oil Heating ( option) |
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Cooling Mode |
Water Cooling ( option) |
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Roll Temperature |
Room temperature -- 300ºC |
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Roll Hardness |
HRC 50 ~ 60 |
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Temperature Accuracy |
± 2 ºC (we adopt the high accuracy PID micro computer controller) |
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Safety device |
It have 6 safety buttons and safety guard is option |
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Machine weight |
kg |
160 |
460 |
660 |
860 |
1960 |
2960 |
3800 |
Overall dimension |
mm |
1100x400x1180 |
1100x550x1380 |
1200x650x1380 |
2200x750x1380 |
2200x950x1580 |
2600x950x1580 |
5295x1789 x170 |
Power |
380V 3 phase 50-60hz |
1. How to choose the most suitable fitness equipment steel tensile testing machine?
Our professional team will give you the best suggestion as long as you tell us what kind of test you need to
do and the required specification.
2. What’s the delivery term?
At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20 working
days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.
3. Do you accept customization service?
Yes, of course, we can not only offer standard machines, but also customized machines according to your
request. Don’t hesitate to tell us your requirement, we will try our best to meet your needs.
4. Can we visit your factory before order?
Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange
hotel and pick up you from airport.
5. Do you have customers of our country before?
Now our testing machines have been sold to more than 26 countries, like USA, Canada, Russia,UK, Italy,
Germany, European Union, India, Pakistan, Philippines, Singapore, Thailand and Vietnam, Iran,
Brazil...and so on.
6. How about your warranty?
Generally, our warranty is one year. Within the warranty period, we can offer technique support and part
parts change, necessarily, our engineers may go to your place for better service.
7. How about the packing for machine, is it safely protected during transportation?
Our machine is packed by standard export wooden box, it won’t be damaged. We’ve delivered many
testing machines abroad by sea or by air without damage.
8. What is the order process?
Inquiry - quotation - communication - order confirming - deposit payment - production - testing and
debugging - balance payment - packing - delivery - customer receiving - after service.
9. How to install and use the product?
The product is shipped with an operating instructions and video of English version.